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    Atmospheric Aerosols Corrosion
    ZHANG Dandan, ZHAO Chunying, WANG Chuan, WANG Binbin, WANG Zhenyao
    Journal of Chinese Society for Corrosion and protection, 2015, 35 (2): 91-98.  DOI: 10.11902/1005.4537.2014.083
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    Atmospheric pollutant is one of the important factors influencing the atmospheric corrosion; pollutants mainly exist in the form of aerosols and affect the atmospheric corrosion of metals through aerosols deposition. In this paper, the factors which would influence the atmospheric corrosion of metals such as size and distribution, chemistry, transmission and deposition of aerosols were introduced. The physical, chemical and electrochemical interaction between aerosol and metal surface, and constituent of pollutants in aerosol were reviewed emphatically in order to summarize the influence of aerosols on metal corrosion and the mechanism of atmospheric aerosols corrosion. Present situation of studies on aerosols corrosion at home and abroad was discussed. Finally, the prospect of studies on aerosols corrosion was also predicted.

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    Summary on Corrosion Behavior and Micro-arc Oxidation for Magnesium Alloys
    LIU Yin, LIU Shimei, YU Luping, LIU Jun, JIANG Wei
    Journal of Chinese Society for Corrosion and protection, 2015, 35 (2): 99-105.  DOI: 10.11902/1005.4537.2014.047
    Abstract   HTML   PDF (1563KB) ( 921 )

    Corrosion phenomena such as galvanic corrosion, pitting, stress corrosion cracking and corrosion fatigue as well as the relevant anti-corrosion measures for magnesium alloys were summarized and analyzed. The micro-arc oxidation (MAO) technology for Mg-alloys was introduced in the aspects of process technique, film structure, corrosion resistance, abrasion resistance, sealing treatment, film inspection and post-repair processing etc., while, the effect of structure and thickness of films on their corrosion resistance was emphasized. The performance of sliding wear, fretting wear and impact wear of the MAO films was also introduced. It is noted that a proper sealing treatment can effectively improved the entire film density, and thereby the corrosion resistance of the MAO films.

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    Electrochemical Corrosion and Critical Pitting Temperature of S32750 Super Duplex Stainless Steel in NaCl Solution
    HE Jin, YAN Minsheng, YANG Lijing, Masoumeh Moradi, SONG Zhenlun, JIANG Yehua
    Journal of Chinese Society for Corrosion and protection, 2015, 35 (2): 106-112.  DOI: 10.11902/1005.4537.2014.035
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    The electrochemical corrosion behavior and critical pitting temperature (CPT) of S32750<br>super duplex stainless steel in 3.5%NaCl solution were investigated by electrochemical techniques. The morphologies of the steel before after pitting corrosion were observed by scanning electron microscope. The CPT of the S32750 steel was identified as 71 ℃. A passive film could form on the steel surface when the solution temperature was below the CPT. While, when the solution temperature was above the CPT, pitting corrosion occurred on the steel surface as the result of the breakdown of the passive film due to the increase of the Cl- activity. Pitting corrosion became more serious with the increasing temperature. Moreover, the corrosion models of the steel below and above the CPT were sketched respectively.

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    Influence of Environmental Factors on Property of Passive Film Formed on X100 Pipeline Steel
    ZHAO Yang, LIANG Ping, SHI Yanhua, ZHANG Yunxia
    Journal of Chinese Society for Corrosion and protection, 2015, 35 (2): 113-121.  DOI: 10.11902/1005.4537.2013.262
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    Effect of temperature, pH and chloride ion concentration on the property of passive films formed on X100 pipeline steel were investigated in an artificial soil solution by polarization curves, electrochemical impedance spectroscopy (EIS) and capacitance measurements technique. The results polarization measurement showed that the range of passive potential and the corrosion resistance of the steel decreased with the increasing temperature from 20 to 60 ℃, the increasing Cl- concentration from 0.001 to 0.005 mol/L and the decreasing pH value from 10.84 to 9.27 respectively. EIS results displayed that the compactness of passive films decreased with the increasing temperature and Cl- concentration, and the decreasing pH respectively, while temperature exhibited the strongest effect among the three factors on the compactness of the passive films. The results of capacitance measurement and theoretical calculation implied that the Cl- concentration exhibited the strongest effect on the thickness of passive film, while temperature exhibited the strongest effect on the defect density and diffusion coefficient of the passive films.

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    Stability and Erosion Corrosion Behavior of Corrosion Product Film of Q235 Carbon Steel and Cr5Mo Low Alloy Steel in Simulated Oil Refinery Media
    LIU Guiqun, ZHENG Yugui, JIANG Shengli, JING Junhang, DONG Weijuan, ZENG Hong, SI Pinxian
    Journal of Chinese Society for Corrosion and protection, 2015, 35 (2): 122-128. 
    Abstract   HTML   PDF (5241KB) ( 472 )

    Increasing demand on the oil market has raised interest in oils with high naphthenic acid content. These oils were previously considered of lower quality due to their corrosive characteristic. Although naphthenic acids corrosion (NAC) has been studied for many years, the mechanism of NAC is not fully understood yet. In this work, the stability of corrosion product films formed on Q235 carbon steel and Cr5Mo low alloy steel in second vacuum side distillates were studied with a high temperature static immersion apparatus. While the erosion corrosion behavior of the corrosion product films in simulated oil refinery media with various total acid number (TAN) and sulfur content was investigated by means of a high temperature and high flow rate NAC simulation device. The results showed that the formation and dissolution of the corrosion product films are on dynamic equilibrium state. The corrosion product films could be easily dissolved in the sulfide-free and naphthenic acid-containing refined oil. Under flowing conditions, corrosion resistance of Q235 carbon steel is much lower than that of Cr5Mo steel, and their difference becomes more obvious with the increase of TAN. The element Cr in Cr5Mo alloy plays a very important role to form the corrosion product film of chromium sulfide, which exhibits much better protectiveness rather than the film formed on Q235 carbon steel.

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    Effect of Martensite/Austenite (M/A) Constituent on H2S Resistance of High Strength Pipeline Steels
    SHI Xianbo, WANG Wei, YAN Wei, SHAN Yiyin, YANG Ke
    Journal of Chinese Society for Corrosion and protection, 2015, 35 (2): 129-136.  DOI: 10.11902/1005.4537.2014.058
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    Resistance to hydrogen sulfide (H2S) corrosion was studied for two X90 grade high strength pipeline steels with the same microstructure of acicular ferrite (AF). The results showed that the AF microstructure with fine martensite/austenite (M/A) constituent had better resistances to both hydrogen-induced cracking (HIC) and sulfide stress corrosion cracking (SSC). The larger size M/A constituent in AF microstructure deteriorated the H2S-resistance of the steels such as that with the decreasing pH value and increasing immersion time, the density of hydrogen-induced blisters on the steel surface increased and the HIC parameters increased, while its time-to-failure of SSC was shorter compared to the steel with finer M/A constituent. The different susceptibilities to H2S cracking of the two high strength pipeline steels were interpreted from the view points of size and quantity of M/A constituent, which was observed from the HIC propagation path by SEM. It is suggested that X90 pipeline steels for sour gas/oil service should have a lower amount of M/A constituent (<8%) and an effective M/A constituent size control (<2 μm) by TMCP as well as a proper chemical composition optimization, thereby to ensure their resistance to H2S.

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    Effect of Potential on Electrochemical Corrosion Behavior of 316L Stainless Steel in Borate Buffer Solution
    CHEN Yu, CHEN Xu, LIU Tong, WANG Guanfu, WANG Yanliang
    Journal of Chinese Society for Corrosion and protection, 2015, 35 (2): 137-143.  DOI: 10.11902/1005.4537.2014.031
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    The electrochemical corrosion behavior of passive film of 316L stainless steel in borate buffer solution was investigated by dynamic polarization and electrochemical impedance spectroscopy (EIS) technology. The semiconducting character of the passive film was studied by Mott-Schottky curve. The results showed that a much compact and stable passive film could form on 316L stainless steel surface by potentials in a range from -0.1 to 0.5 V; the applied potential had little effect on the semiconducting character of the formed passive film. The passive films formed by potentials in the above range exhibited character of p-type semiconductor and among them the one formed by 0.3 V had the lowest acceptor density NA.

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    Numerical Simulation of Chloride Ion Induced Corrosion of Reinforced Concrete Structures in Marine Environment
    CHENG Xudong, SUN Lianfang, CAO Zhifeng, ZHU Xingji, ZHAO Lixin
    Journal of Chinese Society for Corrosion and protection, 2015, 35 (2): 144-150.  DOI: 10.11902/1005.4537.2014.146
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    A numerical simulation method of chloride ion induced corrosion was proposed. Based on the different corrosion mechanisms of submersion zone, tidal zone, splash zone and atmosphere zone, a series of theoretical equations were built by taking into account the effect of temperature, humidity, concrete age, chloride ion concentration and seawater convection etc. Further,a numerical simulation program was developed to simulate the service status of a bridge pier of Qingdao bay bridge by means of COMSOL coupled with factors such as temperature, humidity and chloride ion transmission etc. The results show that: (1) the numerical method can simulate chloride ion induced corrosion well; (2) the place where depassivation occurred for the reinforced steel bar corresponds to submersion zone, tidal zone, tidal zone and atmosphere zone in turn; (3) for this living example, the first depassivation of reinforced steel bars for a bare reinforced concrete bridge pier may occur in the place about -2.200 m (near to the center of tidal range zone) after in service for 25 a.

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    Corrosion Behavior of Galvanized Steel in Simulated Ocean Atmosphere
    ZHONG Xizhou, WANG Zhenyao, LIU Yanjie, WANG Binbin, BAI Fang, DOU Zhihong
    Journal of Chinese Society for Corrosion and protection, 2015, 35 (2): 151-155.  DOI: 10.11902/1005.4537.2014.081
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    A alternate salt-spray/dry accelerated corrosion facility was set up to simulate the corrosive ocean atmosphere and then with which the corrosion behavior of galvanized steel was studied by means of electrochemical measurement, XRD, SEM and EDAX analysis. The results show that the corrosion resistance of galvanized steel varied with the progress of corrosion process, which declined firstly at the beginning stage, then ascended in the intermediary stage and declined again in the final stage. Correspondingly a yellow rust composed mainly of α-FeOOH appeared firstly, which induced positive effect on the corrosion resistance of galvanized steel, later corrosion products γ-FeOOH and β-FeOOH successively appeared, which induced negative effect on the corrosion resistance of galvanized steel.

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    Corrosion Inhibition of Imidazoline for Carbon Steel in CO2-saturated Artificial Sewages with Sulfate Reduction Bacteria
    ZHANG Fan, LIU Hongwei, CHEN Bi, LIU Hongfang
    Journal of Chinese Society for Corrosion and protection, 2015, 35 (2): 156-162.  DOI: 10.11902/1005.4537.2014.043
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    The inhibition behavior of imidazoline on carbon steel in CO2-saturated artificial sewages with sulfate reduction bacteria (SRB) was investigated by weight loss method, 3D microscope and electrochemical methods. The concentrations of imidazoline were measured by UV-visible spectrophotometer,then the breeding of SRB was studied by measuring the amount of bacteria and the molecular structure of residual materials of imidazoline was characterized by FTIR. The results showed that: imidazoline could inhibit the breeding of SRB and imidazoline exhibited rather high inhibition efficiency in the artificial sewages without and with SRB after 10 d of incubation, correspondingly the contents of imidazoline were reduced to 87.5% and 86.5% for the two cases. The FTIR showed that characteristic peaks of pentacyclic compounds in the infrared spectra of the imidazoline residue could be observed, which implied that the functional groups of imidazoline were not destroyed by SRB during the corrosion process. Therefore, the imidazoline could act as inhibitor in the presence of the SRB for long term.

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    Effect of Flow Velocity and Carbon Chain Length on Corrosion Inhibition Performance of Imidazoline Derivates in High Pressure CO2 Environment
    ZHAO Tong, ZHAO Jingmao, JIANG Ruijing
    Journal of Chinese Society for Corrosion and protection, 2015, 35 (2): 163-168.  DOI: 10.11902/1005.4537.2014.050
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    Five imidazoline derivates with different carbon chain length and two imidazoline derivates with double bond in carbon chain were synthesized. Their inhibition performance, adsorption capacity and hydrophobicity were studied in high CO2 pressured solution by means of dynamic mass loss method, SEM, AFM, and contact angle measurement. By contact angle measurement, it was found that the hydrophobic performance of imidazoline derivate with 21 carbon chain length was the best, and the contact angle was 80.5°, 87.8° and 96.2° respectively corresponding to its concentration of 50, 100 and 200 mg/L. By the AFM force curves, it was also found that the longer the carbon chain, the larger the adhesion force. When the chain length was 21, the adhesion reached the highest. The dynamic weight loss experiment showed that the inhibition performance of the imidazoline derivates was related to both the chain length and the flow velocity of the solution. When the flow rate was 0.3 and 0.6 m/s, the derivate with 17 carbons in carbon chain was the best and when the flow rate was 5.5 m/s, the longer the carbon chain of imidazoline, the better the inhibition performance. The inhibition performance of imidazoline with double bonds in carbon chain was always better than the one without double bonds under the same condition.

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    Local Electrochemical Probe for Detecting Coating Defects on Inner Wall of Metal Can in Atmosphere
    WANG Xueying, WANG Jia, LIU Zaijian, DING Jian, WANG Haijie
    Journal of Chinese Society for Corrosion and protection, 2015, 35 (2): 169-176.  DOI: 10.11902/1005.4537.2014.039
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    A local electrochemical probe was designed and set up as a means for detecting coating defects on inner wall of metal can in atmosphere. This device could detect and position coating defects on inner wall in four-dimensional manner. The probe could scan the planar and cylindrical areas of the inner wall of metal can in atmosphere to reveal a map of electrochemical signals of the scanned area, thereby coating defects could be evaluated and positioned accurately. As an example, OCP and EIS of the bottom shrinkage area, weld area, bottom area and sidewalls of a metal can were detected respectively. The result showed that this device could accurately position and evaluate the status of coating defects on planar and cylindrical area for the inner wall of a metal can in atmosphere. In summary, the local electrochemical probe had high practical value in laboratory.
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    Preparation and Performace of a Black-grey Coating on AA6063 Aluminium Alloy
    CHEN Tingyi, LU Wen, LI Wenfang, FU Yeqi
    Journal of Chinese Society for Corrosion and protection, 2015, 35 (2): 177-182.  DOI: 10.11902/1005.4537.2013.217
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    A chemical conversion coating on 6063 aluminum alloy was prepared with a Cr-free solution without addition of any extra oxidants at ambient temperature, with which a dark-gray Zr-containing conversion film could be obtained. Then the film was characterized by means of SEM, XRD, XPS and electrochemical workstation. It follows that the film is made up of Al, Al2O3, AlF3, KZrF3(OH)2H2O and KZrF3O2H2O. The conversion film coated aluminum alloy exhibits corrosion resistance of two orders of magnitude higher than the bare alloy. The film has a double layered structure, which may be described as a circuit with R1+R2+C2/R2+M3. The conversion film shows certain re-healing ability in natural environment and NaCl solution after the film was artificially damaged.

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    Effect of NiCrAlY Coating on Oxidation Resistance of Sm2Co17 Magnets at High Temperatures
    YAN Minsheng, HE Jin, MAO Shoudong, YANG Lijing, NIE Xia, SONG Zhenlun, ZHAN Zhaolin
    Journal of Chinese Society for Corrosion and protection, 2015, 35 (2): 183-188.  DOI: 10.11902/1005.4537.2014.055
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    Air oxidation behavior of Sm2Co17 magnets coated with magnetron sputtered NiCrAlY coating was studied at 500, 600 and 700 ℃ in terms of variations of mass gains and magnetic properties. Microstructures, chemical composition, and phase constitution of the coating were analyzed by using scanning electron microscopy (SEM) with energy dispersive spectrometer (EDS) and X-ray diffraction (XRD). The results show that the NiCrAlY coating can improve the oxidation resistance of Sm2Co17 magnets in air at 500 and 600 ℃, and its protectiveness declined with the increase of temperature up to 700 ℃. During the oxidation process, the Al atoms moved to the surface and combined with the oxygen atoms to form an oxide film on the surface of NiCrAlY coating, which can effectively maintain the oxidation resistance of NiCrAlY coating.

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