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中国腐蚀与防护学报  2025, Vol. 45 Issue (6): 1669-1678     CSTR: 32134.14.1005.4537.2025.035      DOI: 10.11902/1005.4537.2025.035
  研究报告 本期目录 | 过刊浏览 |
加压载荷和摩擦频率对7075铝合金磨损腐蚀行为的影响
李瓒龙, 颜晴, 满成()
中国海洋大学材料科学与工程学院 青岛 266100
Effect of Pressure Load and Friction Frequency on Wear Corrosion Behavior of 7075 Al-alloy
LI Zanlong, YAN Qing, MAN Cheng()
School of Materials Science and Engineering, Ocean University of China, Qingdao 266100, China
引用本文:

李瓒龙, 颜晴, 满成. 加压载荷和摩擦频率对7075铝合金磨损腐蚀行为的影响[J]. 中国腐蚀与防护学报, 2025, 45(6): 1669-1678.
Zanlong LI, Qing YAN, Cheng MAN. Effect of Pressure Load and Friction Frequency on Wear Corrosion Behavior of 7075 Al-alloy[J]. Journal of Chinese Society for Corrosion and protection, 2025, 45(6): 1669-1678.

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摘要: 

7075铝合金在海洋环境中常受到磨损与腐蚀的双重作用,导致长期累积失效,对海上作业的安全与效率构成严重威胁。然而,磨损和腐蚀对7075铝合金腐蚀行为的影响机制目前尚不清晰。基于此,本文通过改变加压载荷和摩擦频率探究7075铝合金的磨损腐蚀行为,根据摩擦系数(COF)、开路电位和动电位极化研究其磨损腐蚀行为,利用SEM观察磨损磨痕的微观形貌,及EDS能谱分析其磨痕成分。结果表明,在不同摩擦频率和加压载荷条件下COF值均有不同程度的上升;相较于静态腐蚀环境,铝合金在摩擦条件下电流密度显著增加了2~3个数量级;当摩擦作用较低时(5 N-0.01 Hz和5 N-0.10 Hz)为磨粒磨损,摩擦作用较高时则为黏着磨损,表现为大颗粒撕裂形貌;摩擦腐蚀导致材料的损失不是静态腐蚀和机械磨损的简单叠加。

关键词 7075铝合金磨损腐蚀磨损机制交互作用    
Abstract

7075 Al-alloy is subjected to the dual effects of wear and corrosion in marine environment, resulting in long-term accumulation failure, which causes a serious threat to the safety and efficiency of offshore operations. However, the mechanism by which wear and corrosion affect the corrosion behavior of 7075 Al-alloy is still unclear. Hence, the wear and corrosion behavior of 7075 Al-alloy was studied in conditions of varying pressure load and friction frequency in terms of the coefficient of friction (COF), open circuit potential and potentiodynamic polarization, meanwhile the s morphology and composition of the friction-wear scars was examined by SEM image and the results of EDS. The main conclusions are as follows: COF values increase to different degrees under different friction frequencies and different pressure loads. Compared to static corrosion environment, the current density of 7075 Al-alloy under friction condition increases significantly by 2-3 orders of magnitude. When the friction force is relatively low (5 N-0.01 Hz and 5 N-0.10 Hz), the mechanism is abrasive wear; when the friction force is relatively high, it is adhesive wear, which is manifested as a large-particle tearing morphology. Therefore, the loss of materials caused by wear and corrosion is not a simple superposition of static corrosion and mechanical wear.

Key words7075 Al-alloy    wear corrosion    wear mechanism    interaction
收稿日期: 2025-02-13      32134.14.1005.4537.2025.035
ZTFLH:  TG174  
基金资助:山东省高等学校青创团队计划(2022KJ055)
通讯作者: 满成,E-mail:mancheng@ouc.edu.cn,研究方向为海洋腐蚀与防护
Corresponding author: MAN Cheng, E-mail: mancheng@ouc.edu.cn
作者简介: 李瓒龙,男,2000年生,硕士生
图1  磨损腐蚀装置示意图
图2  7075铝合金磨损腐蚀的COF和OCP曲线
图3  7075铝合金磨损腐蚀的极化曲线和Tafel拟合数据
f / HzLoad / NEcorr vs. SCE / VEpit vs. SCE / VIcorr / μA·cm-2
00-0.71-0.702.24
0.015-0.89-0.770.69
0.105-1.14-0.772.88
0.255-1.18-0.752.24
0.505-1.19-0.768.71
0.755-1.20-0.7412.59
1.005-1.19-0.7314.45
1.0010-1.21-0.7517.78
1.0020-1.23-0.7431.62
1.0030-1.24-0.7440.74
1.0040-1.24-0.7356.23
表1  7075铝合金的动电位极化曲线参数
图4  7075铝合金磨损区域3D形貌
图5  7075铝合金磨痕处的截面轮廓及磨损体积
图6  7075铝合金磨损腐蚀的磨损区域SEM图像
ElementOAlSiClMnFeCuZnMg
Point Ⅰ49.9641.950.614.060.000.460.241.211.04
Point Ⅱ58.5335.030.103.480.000.000.291.071.50
Point Ⅲ2.6787.770.110.050.240.001.385.622.14
Point Ⅳ26.4164.860.051.290.090.001.034.691.59
表2  图6中4个标记点处EDS成分分析结果 (mass fraction / %)
图7  7075铝合金磨损腐蚀的各组分损失占比
f / HzLoad / NT / mm3W0 / mm3C0 / mm3ΔWc / mm3ΔCw / mm3W/CΔWc/W0
0.0150.0100.012.70 × 10-70.011.00 × 10-7> 10< 1
0.1050.0400.022.70 × 10-70.012.10 × 10-6> 10< 1
0.2550.1010.102.70 × 10-70.014.80 × 10-6> 10< 1
0.5050.2410.222.70 × 10-70.025.90 × 10-6> 10< 1
0.7550.3310.302.70 × 10-70.038.00 × 10-6> 10< 1
1.0050.4610.432.70 × 10-70.031.20 × 10-5> 10< 1
1.00100.8810.842.70 × 10-70.041.80 × 10-5> 10< 1
1.00202.2012.122.70 × 10-70.082.90 × 10-5> 10< 1
1.00302.3612.312.70 × 10-70.063.20 × 10-5> 10< 1
1.00402.3212.302.70 × 10-70.024.00 × 10-5> 10< 1
表3  不同磨损腐蚀条件下各磨损组分值
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