Please wait a minute...
中国腐蚀与防护学报  2015, Vol. 35 Issue (4): 305-310    DOI: 10.11902/1005.4537.2014.122
  本期目录 | 过刊浏览 |
酸性FeCl3溶液中304不锈钢的超声腐蚀和缓蚀行为
方玉荣,付朝阳()
Corrosion and Corrosion Inhibition of 304 Stainless Steel in Acidic FeCl3 Solution with Applied Inhibitor K2Cr2O7 and Ultrasonic Vibration
Yurong FANG,Chaoyang FU()
Hubei Key Laboratory of Materials Chemistry and Service Failure, School of Chemistry and Chemical Engineering, Huazhong University of Science and Technology, Wuhan 430074, China
全文: PDF(2863 KB)   HTML
摘要: 

运用失重法研究了304不锈钢在pH值为1的6%FeCl3溶液中有/无超声和含不同浓度K2Cr2O7缓蚀剂的腐蚀行为。采用电化学方法和扫描电镜分析了K2Cr2O7浓度为2000 mg/L时静默和超声条件下不锈钢的电化学行为以及微观形貌。结果表明:超声可以减轻不锈钢的点蚀;静默条件下K2Cr2O7用量不足时会促进不锈钢的腐蚀,而超声作用下不同浓度K2Cr2O7具有很好的缓蚀性能。超声和K2Cr2O7联合作用下不锈钢的点蚀电位和电荷传递电阻均大幅提高,超声与K2Cr2O7的协同作用对不锈钢酸性腐蚀起到很好的保护作用。

关键词 304不锈钢FeCl3溶液点蚀缓蚀剂超声作用    
Abstract

The corrosion and corrosion inhibition of type 304 stainless steel (304SS) were studied by weight loss method and electrochemical methods in 6%FeCl3 solution of pH=1 with or without inhibitor K2Cr2O7 under quiescent and ultrasonic vibration. Then the surface morphology of the corroded steel was observed by scanning electron microscope (SEM). The results indicate that the general corrosion and pitting corrosion of 304SS can be suppressed by the application of ultrasound. The corrosion of 304SS is accelerated when concentration of K2Cr2O7 is lower in the quiescence FeCl3 solution, but different concentration of K2Cr2O7 exhibits a good corrosion inhibition effect under ultrasonic vibration in the same FeCl3 solution. The combination of ultrasound and inhibitor K2Cr2O7 make the break potential for pitting corrosion and charge transfer resistance of 304SS increased greatly. Therefore, a good synergistic inhibition effect occurs between ultrasonic vibration and inhibitor K2Cr2O7 for 304SS in the acidic medium.

Key wordstype 304 stainless steel    FeCl3 solution    pitting corrosion    corrosion inhibitor    ultrasonic effect
    
基金资助:中央高校基本科研业务费项目 (HUST2012QN144)资助

引用本文:

方玉荣,付朝阳. 酸性FeCl3溶液中304不锈钢的超声腐蚀和缓蚀行为[J]. 中国腐蚀与防护学报, 2015, 35(4): 305-310.
Yurong FANG, Chaoyang FU. Corrosion and Corrosion Inhibition of 304 Stainless Steel in Acidic FeCl3 Solution with Applied Inhibitor K2Cr2O7 and Ultrasonic Vibration. Journal of Chinese Society for Corrosion and protection, 2015, 35(4): 305-310.

链接本文:

https://www.jcscp.org/CN/10.11902/1005.4537.2014.122      或      https://www.jcscp.org/CN/Y2015/V35/I4/305

Quiescence condition Corrosion rate / gm-2h-1 Inhibition efficiency Ultrasonic condition Corrosion rate gm-2h-1 Inhibition efficiency
Inhibitor free 18.28 --- Inhibitor free 8.493 ---
20 mg/L K2Cr2O7 19.11 -4.5% 20 mg/L K2Cr2O7 4.395 48.3%
50 mg/L K2Cr2O7 21.54 -17.8% 50 mg/L K2Cr2O7 0.313 96.3%
100 mg/L K2Cr2O7 22.64 -23.9% 100 mg/L K2Cr2O7 0.282 96.7%
200 mg/L K2Cr2O7 23.20 -26.9% 200 mg/L K2Cr2O7 0.172 98.0%
500 mg/L K2Cr2O7 19.04 -4.2% 500 mg/L K2Cr2O7 0.143 98.3%
1000 mg/L K2Cr2O7 15.37 15.9% 1000 mg/L K2Cr2O7 0.135 98.4%
2000 mg/L K2Cr2O7 9.10 50.2% 2000 mg/L K2Cr2O7 0.123 98.6%
5000 mg/L K2Cr2O7 0.457 97.5% 5000 mg/L K2Cr2O7 0.065 99.2%
表1  304不锈钢浸泡失重测试结果
图1  304不锈钢在6.0%FeCl3盐酸溶液中腐蚀后的宏观形貌
图2  304不锈钢不同条件下的阳极钝化曲线
图3  304不锈钢在不同条件下的电化学阻抗Nyquist图,阻抗模值和相位角图
图4  等效电路图
Experimental condition Rs / Ωcm2 CPE-T / Fcm-2 CPE-P Rct / Ωcm2
Quiescence/blank 4.902 3.34×10-4 0.765 46.2
Quiescence/2000 mg/L K2Cr2O7 0.808 4.59×10-4 0.813 149.8
Ultrasound/blank 1.750 1.22×10-4 0.855 167.4
Ultrasound/2000 mg/L K2Cr2O7 1.388 2.54×10-4 0.687 1156
表2  304不锈钢等效电路元件值
图5  304不锈钢在不同实验条件下的表面微观形貌
[1] Kwok C T, Cheng F T, Man H C. Laser-fabricated Fe-Ni-Co-Cr-B austenitic alloy on steels. Part II. Corrosion behaviour and corrosion-erosion synergism[J]. Surf. Coat. Technol., 2001, 145(1-3): 206
[2] Wang R, Kido M. Influence of input power to vibrator and vibrator-to-specimen distance of ultrasound on pitting corrosion of SUS304 stainless steel in 3.5% chloride sodium aqueous solution[J]. Corros. Sci., 2009, 51(8): 1604
[3] Wang R. Influence of ultrasound on pitting corrosion and crevice corrosion of SUS304 stainless steel in chloride sodium aqueous solution[J]. Corros. Sci., 2008, 50(2): 325
[4] Whillock G O H,Harvey B F. Ultrasonically enhanced corrosion of 304L stainless steel I: The effect of temperature and hydrostatic pressure [J]. Ultrason. Sonochem., 1997, 4(1): 23
[5] Wang B C, Zhu J H. Semiconducting behaviors of passive films of stainless steel under ultrasonic cavitation[J]. Acta Metall. Sin.,2007, 43(8): 813 (王保成, 朱金华. 超声空化下不锈钢钝化膜的半导行为[J]. 金属学报, 2007, 43(8): 813)
[6] Lavigne O, Takeda Y, Shoji T, et al. Water irradiation by high-frequency ultrasonic wave: Effects on properties of passive film formed on stainless steel[J]. Ultrason. Sonochem., 2011, 18(6): 1287
[7] GB/T 17897-1999. Testing method of pitting corrosion ressistance of stainless steels in the ferric chloride solutionB/T 17897-1999. Testing method of pitting corrosion ressistance of stainless steels in the ferric chloride solution[S] (GB/T 17897-1999. 不锈钢三氯化铁点腐蚀试验方法B/T 17897-1999. 不锈钢三氯化铁点腐蚀试验方法[S])
[8] GB/T 17899-1999. Method of pitting potential measurement for stainless steelsB/T 17899-1999. Method of pitting potential measurement for stainless steels[S] (GB/T 17899-1999. 不锈钢点蚀电位测量方法B/T 17899-1999. 不锈钢点蚀电位测量方法[S])
[9] Qu X H, Xu C C, Lv G C, et al. Corrosion behavior of 304 stainless steels in low hardness cooling water containing Cl-, SO42- and RP-98H water treatment agent[J]. J. Chin. Soc. Corros. Prot., 2009, 29(3): 187 (曲秀华, 许淳淳, 吕国诚等. 低硬度循环冷却水中Cl-、SO42-及水处理剂对304不锈钢腐蚀行为的影响[J]. 中国腐蚀与防护学报, 2009, 29(3): 187)
[10] Sun D, Jiang Y, Tang Y, et al. Pitting corrosion behavior of stainless steel in ultrasonic cell[J]. Electrochim. Acta, 2009, 54(5): 1558
[11] Liu F. Study on corrosion of the SUS304 stainless steel by means of ultrasound [D]. Wuhan: Huazhong University of Science and Technology, 2013 (刘芳. 超声作用下304不锈钢的腐蚀研究 [D]. 武汉: 华中科技大学, 2013)
[12] Lavigne O, Takeda Y, Shoji T, et al. Generation of hydroxyl radicals by sonochemistry: Effects on the electrochemical behaviour of a 316L stainless steel[J]. Corros. Sci., 2011, 53(3): 1079
[13] Wang X Y, Wu Y S, Zhang L, et al. Corrosion behavior in 3.5% NaCl solution of 316LSS passinated in an oxidizing acid liquor[J]. Corros. Sci. Prot. Technol., 2000, 12(6): 311 (汪轩义, 吴荫顺, 张琳等. 316L不锈钢钝化膜在Cl-介质中的耐蚀机制[J]. 腐蚀科学与防护技术, 2000, 12(6): 311)
[14] Jiang Y, Ai Y Y, Zhou B B, et al. An XPS investigation of passive film formation on a maraging stainless steel[J]. Corros. Prot., 2012, 33(10): 856 (姜越, 艾莹莹, 周蓓蓓等. 马氏体时效不锈钢钝化膜XPS研究[J]. 腐蚀与防护, 2012, 33(10): 856)
[15] Wang Y, Shi Y X, Wei B M, et al. A XPS study of rebar passive film and effect of chloride ions on it[J]. J. Chin. Soc. Corros. Prot., 1998, 18(2): 102 (汪鹰, 史苑香, 魏宝明等. 用XPS研究钢筋钝化膜和C1-对钝化膜的影响[J]. 中国腐蚀与防护学报, 1998, 18(2): 102)
[1] 刘欣怡, 赵亚州, 张欢, 陈莉. 混凝土孔隙液中Cl-浓度对304不锈钢亚稳态点蚀的影响[J]. 中国腐蚀与防护学报, 2021, 41(2): 195-201.
[2] 冉斗, 孟惠民, 刘星, 李全德, 巩秀芳, 倪荣, 姜英, 龚显龙, 戴君, 隆彬. pH对14Cr12Ni3WMoV不锈钢在含氯溶液中腐蚀行为的影响[J]. 中国腐蚀与防护学报, 2021, 41(1): 51-59.
[3] 白云龙, 沈国良, 覃清钰, 韦博鑫, 于长坤, 许进, 孙成. 硫脲基咪唑啉季铵盐缓蚀剂对X80管线钢腐蚀的影响[J]. 中国腐蚀与防护学报, 2021, 41(1): 60-70.
[4] 王亚婷, 王棵旭, 高鹏翔, 刘冉, 赵地顺, 翟建华, 屈冠伟. 淀粉接枝共聚物对Zn的缓蚀性能[J]. 中国腐蚀与防护学报, 2021, 41(1): 131-138.
[5] 张浩, 杜楠, 周文杰, 王帅星, 赵晴. 模拟海水溶液中Fe3+对不锈钢点蚀的影响[J]. 中国腐蚀与防护学报, 2020, 40(6): 517-522.
[6] 于浩冉, 张文丽, 崔中雨. 4种镁合金在Cl--NH4+-NO3-溶液体系中的腐蚀行为差异研究[J]. 中国腐蚀与防护学报, 2020, 40(6): 553-559.
[7] 戴明杰, 刘静, 黄峰, 胡骞, 李爽. 基于正交方法研究阴极保护电位波动下X100管线钢的点蚀行为[J]. 中国腐蚀与防护学报, 2020, 40(5): 425-431.
[8] 张欣, 杨光恒, 王泽华, 曹静, 邵佳, 周泽华. 冷拉拔变形过程中含稀土铝镁合金腐蚀行为研究[J]. 中国腐蚀与防护学报, 2020, 40(5): 432-438.
[9] 贺三, 孙银娟, 张志浩, 成杰, 邱云鹏, 高超洋. 20#钢在含饱和CO2的离子液体醇胺溶液中的腐蚀行为研究[J]. 中国腐蚀与防护学报, 2020, 40(4): 309-316.
[10] 李清, 张德平, 王薇, 吴伟, 卢琳, 艾池. L80油管钢实际腐蚀状况评估及室内电化学和应力腐蚀研究[J]. 中国腐蚀与防护学报, 2020, 40(4): 317-324.
[11] 郏义征, 王保杰, 赵明君, 许道奎. 固溶处理制度对挤压态Mg-Zn-Y-Nd镁合金在模拟体液中腐蚀和析氢行为的影响规律研究[J]. 中国腐蚀与防护学报, 2020, 40(4): 351-357.
[12] 张晨, 陆原, 赵景茂. CO2/H2S腐蚀体系中咪唑啉季铵盐与3种阳离子表面活性剂间的缓蚀协同效应[J]. 中国腐蚀与防护学报, 2020, 40(3): 237-243.
[13] 邵明鲁, 刘德新, 朱彤宇, 廖碧朝. 乌洛托品季铵盐缓蚀剂的合成与复配研究[J]. 中国腐蚀与防护学报, 2020, 40(3): 244-250.
[14] 贾巧燕, 王贝, 王赟, 张雷, 王清, 姚海元, 李清平, 路民旭. X65管线钢在油水两相界面处的CO2腐蚀行为研究[J]. 中国腐蚀与防护学报, 2020, 40(3): 230-236.
[15] 吕祥鸿,张晔,闫亚丽,侯娟,李健,王晨. 两种新型曼尼希碱缓蚀剂的性能及吸附行为研究[J]. 中国腐蚀与防护学报, 2020, 40(1): 31-37.