Monitoring Technology for Stress Corrosion Crack Propagation of Al-alloy Based on Optical Fiber Bragg Grating

doi:10.11902/1005.4537.2023.210

Journal of Chinese Society for Corrosion and protection

2024, Vol. 44

Issue (3): 815-822 DOI: 10.11902/1005.4537.2023.210

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Monitoring Technology for Stress Corrosion Crack Propagation of Al-alloy Based on Optical Fiber Bragg Grating

CEN Yuanyao¹, LIAO Guangmeng¹, ZHU Yuqin¹^,², ZHAO Fangchao¹^,², LIU Cong¹^,²(

), HE Jianxin¹^,², ZHOU Kun¹^,²

1. Environmental Effects and Protection of Chongqing Key Laboratory, Equipment Environmental engineering Research Center, Southwest Institute of Technology and Engineering, Chongqing 400050, China
2. National Defense Science and Technology Industry Natural Environment Test and Research Center, Chongqing 400050, China

Cite this article:

CEN Yuanyao, LIAO Guangmeng, ZHU Yuqin, ZHAO Fangchao, LIU Cong, HE Jianxin, ZHOU Kun. Monitoring Technology for Stress Corrosion Crack Propagation of Al-alloy Based on Optical Fiber Bragg Grating. Journal of Chinese Society for Corrosion and protection, 2024, 44(3): 815-822.

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Abstract

In order to understand and monitor the process of stress corrosion crack propagation of engineering equipment in service, the study focuses on the propagation of stress corrosion cracks of a designed double cantilever specimen of high-strength Al-alloy with prefabricated crack. Firstly, the mechanism of stress corrosion crack propagation was described, and the linear relationship of the crack length with the variation of the strain in the x- and y-directions of the stress corrosion crack propagation tip was determined through Matlab simulation; The stress concentration area at the crack tip was further determined by Abaqus finite element simulation, afterwards, the distance between the position of optical fiber sensing probe and the crack tip was selected to be 10 and 15 mm respectively; The relevant sensing technology of stress corrosion crack propagation in fiber Bragg gratings was also studied, and then a grating temperature compensation model was proposed; Finally, the correlation between the crack length and the wavelength change of the fiber Bragg grating sensor during corrosion crack propagation was calibrated. The results showed that the correlation of the crack length and the wavelength change was R² =0.9893 and R² = 0.9870, respectively; Afterwards, an outdoor exposure test set was constructed in Wanning of Hainan Province, to achieve in-situ monitoring of stress corrosion crack propagation of Al-alloys through networking. The monitoring data showed that after adopting the suitable temperature compensation, the measurement error is only 2.61% for sensor positioned 10 mm near the crack tip, and the monitoring results can provide data support for the real operation of engineering equipment.

Key words: fiber Bragg grating stress corrosion crack propagation crack monitoring

Received: 03 July 2023 32134.14.1005.4537.2023.210

ZTFLH:

TP212

Fund: Basic Research on National Defense Technology(JSJT2022209××××);Enterprise Youth Talent Innovation and Creativity Support Project(QH202308)

Corresponding Authors: LIU Cong, E-mail: 907125812@qq.com

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	CEN Yuanyao
	LIAO Guangmeng
	ZHU Yuqin
	ZHAO Fangchao
	LIU Cong
	HE Jianxin
	ZHOU Kun

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https://www.jcscp.org/EN/10.11902/1005.4537.2023.210 OR https://www.jcscp.org/EN/Y2024/V44/I3/815

Fig.1 Schematic diagram of stress corrosion crack propagation process

Fig.2 Corrosion crack propagation coordinate system

Fig.3 Relatioship between the growth of corrosion cracks and strain at r point near the vertical crack tip of DCB specimens

Fig.4 Principle of fiber Bragg grating sensing

Fig.5 Stress field at the crack tip of DCB specimen

Fig.6 ayout of fiber Bragg grating for DCB sample

Fig.7 FBG temperature sensor calibration model

Table 1 FBG sensor calibration data

Fig8 FBG sensor calibration model No.1 (a) and No.2(b)

Fig.9 Data before and after fiber grating temperature compensation

Fig.10 Comparison between model and measured data

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