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Journal of Chinese Society for Corrosion and protection  2024, Vol. 44 Issue (3): 716-724    DOI: 10.11902/1005.4537.2023.230
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Corrosion Behavior of 904L Super-austenitic Stainless Steel in Simulated Primary Water in Nuclear Power Plants
LI Chan1, WANG Qingtian2, YANG Chenggang1, ZHANG Xianwei3, HAN Dongao1, LIU Yuwei1, LIU Zhiyong3()
1. Nuclear and Radiation Safety Center, Ministry of Ecology and Environment, Beijing 100082, China
2. Science and Technology on Reactor System Design Technology Laboratory, Nuclear Power Institute of China, Chengdu 610213, China
3. National Materials Corrosion and Protection Data Center, University of Science and Technology Beijing, Beijing 100083, China
Cite this article: 

LI Chan, WANG Qingtian, YANG Chenggang, ZHANG Xianwei, HAN Dongao, LIU Yuwei, LIU Zhiyong. Corrosion Behavior of 904L Super-austenitic Stainless Steel in Simulated Primary Water in Nuclear Power Plants. Journal of Chinese Society for Corrosion and protection, 2024, 44(3): 716-724.

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Abstract  

In this work, the electrochemical properties and stress corrosion cracking (SCC) behavior of 904L super-austenitic stainless steel with various kinds of microstructure in simulated primary water were studied through potentiodynamic polarization curve measurement, electrochemical impedance spectroscopy (EIS) and U-bend immersion tests. The results show that the corrosion process of 904L stainless steel in simulated primary water is completely controlled by electrochemical reaction. Temperature has a strong influence on the corrosion resistance of 904L stainless steel. With the increase of temperature, the polarization resistance decreases; the passive range narrows down; corrosion potential shifts negatively, and corrosion resistance declines sharply. U-bend immersion test results prove that 904L stainless steel with the three kinds of microstructure has certain SCC susceptibility in simulated primary water. The corrosion products exert a two-layered structure, where the inner layer is uniform and thin black corrosion product, and the outer layer is granular and coarse white corrosion products. Among the three kinds of microstructure, the sensitized 904L stainless steel presents the highest SCC susceptibility, while solid solution treatment can decrease SCC susceptibility.

Key words:  super-austenitic stainless steel      stress corrosion cracking      electrochemical behavior      primary water      nuclear power plant     
Received:  24 July 2023      32134.14.1005.4537.2023.230
ZTFLH:  TG174.2  
Fund: National Natural Science Foundation of China(U22B2065);Opening Foundation of Science and Technology on Reactor System Design Technology Laboratory
Corresponding Authors:  LIU Zhiyong, E-mail: liuzhiyong7804@126.com

URL: 

https://www.jcscp.org/EN/10.11902/1005.4537.2023.230     OR     https://www.jcscp.org/EN/Y2024/V44/I3/716

Sample stateσs / MPaσb / MPaδ / %ψ / %
As-received583.5268.64873
Sensitized573.62775175
Solid solution600280.74976
Table 1  Mechanical properties of 904L stainless steel
Fig.1  Dimensions of the sample used in U-bend immersion test
Fig.2  Metallographic images (a-c) and EBSD results (d-f) of as-received (a, d), sensitized (b, e) and solid solution treated (c, f) 904L stainless steel
Fig.3  XRD patterns of 904L stainless steel in different treatment states
Fig.4  Slow-scan (a-c) and fast-scan (d-f) polarization curves of as-received (a, d), sensitized (b, e) and solid solution treated (c, f) 904L stainless steel in the test solution at different temperatures
T / oCAs-receivedSensitizedSolid solution

Ecorr

mV

Icorr

μA·cm-2

Etp

mV

Ecorr

mV

Icorr

μA·cm-2

Etp

mV

Ecorr

mV

Icorr

μA·cm-2

Etp

mV

2535.633.212658.1240.3212016.70.67521024
1006.50810.2154-24.3823.4100-10.426.41222
200-50.52404116-1662642-15.3-30.4141.4125.6
300-102580075.4-2279931-107-88.9340.6118.4
Table 2  Fitting parameters of polarization curves of as-received, sensitized and solid solution treated 904L stainless steel in the test solution at different temperatures
Fig.5  EIS results of as-received (a), sensitized (b) and solid solution treated (c) 904L stainless steel in the test solution at different temperatures
Fig.6  Equivalent circuit for fitting the EIS results
Sample stateT / oC

Rs

Ω·cm2

Qf

Rf

Ω·cm2

Qdl

Rct

Ω·cm2

Y0

Ω-1·cm-2·s-n

n

Y0

Ω-1·cm-2·s-n

n
As-received2518.459.5 × 10-20.84578.27.2 × 1050.3183.8 × 103
1000.641.3 × 10-610.982.6 × 10-20.6697.9 × 10-2
2001.9 × 10-31.8 × 10-610.532.0 × 10-10.7625.3 × 10-1
3005.5 × 10-91.7 × 10-610.551.4 × 10-10.9215.5 × 10-1
Sensitized257.111.1 × 10-61106.53.6 × 10-20.7806.4 × 10-2
1000.737.9 × 10-20.85212.792.2 × 10-215.0 × 101
2002.1 × 10-51.4 × 10-610.6725.0 × 10-10.8751.8 × 101
3006.9 × 10-51.6 × 10-610.5639.4 × 10-20.8513.57
Solid solution2510.422.2 × 10-40.82557.15.7 × 10-40.9708.8 × 1013
1004.187.2 × 10-40.92534.51.1 × 10-313.8 × 104
2002.585.2 × 10-4111.96.5 × 10-415.7 × 10-3
3000.337.2 × 10-30.8270.23.2 × 10-10.9014.32
Table 3  Fitting parameters of EIS results of as-received, sensitized and solid solution treated 904L stainless steel in the test solution at different temperatures
Fig.7  Macro morphologies of U-bend specimens of as-received (a), sensitized (b) and solid solution treated (c) 904L stainless steel after immersion in the test solution for 30 d (a1-c1) and 60 d (a2-c2)
Fig.8  Micro morphologies of U-bend specimens of as-received (a), sensitized (b) and solid solution treated (c) 904L stainless steel after immersion in the test solution for 30 d (a1-c1) and 60 d (a2-c2)
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