Research Progress on Sulfide Stress Corrosion Cracking of Dissimilar Weld Joints in Oil and Gas Fields

doi:10.11902/1005.4537.2023.269

Journal of Chinese Society for Corrosion and protection

2024, Vol. 44

Issue (4): 863-873 DOI: 10.11902/1005.4537.2023.269

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Research Progress on Sulfide Stress Corrosion Cracking of Dissimilar Weld Joints in Oil and Gas Fields

LIU Jiuyun¹, DONG Lijin¹(

), ZHANG Yan¹^,², WANG Qinying¹, LIU Li¹

1. School of New energy and Material, Southwest Petroleum University, Chengdu 610500, China
2. Corrosion and Protection Center, University of Science and Technology Beijing, Beijing 100083, China

Cite this article:

LIU Jiuyun, DONG Lijin, ZHANG Yan, WANG Qinying, LIU Li. Research Progress on Sulfide Stress Corrosion Cracking of Dissimilar Weld Joints in Oil and Gas Fields. Journal of Chinese Society for Corrosion and protection, 2024, 44(4): 863-873.

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Abstract

Dissimilar metal weld joints are widely used in oil and gas fields. However, the environmentally assisted cracking is easy to occur in and around the fusion region of weld joints, which may seriously affect the safety of oil and gas transportation and cause huge economic losses. Therefore, it is necessary to deeply study the sulfide stress corrosion cracking (SSCC) behavior of dissimilar metal weld joints in acidic oil and gas environments. In this paper, the research progress on SSCC of dissimilar metal weld joints in oil and gas fields were summarized. Firstly, the types and microstructure of the weld joints are introduced. Secondly, the mechanism of the SSCC of weld joints is discussed briefly. The effect of microstructure of dissimilar metal welded joints, temperature, CO₂ partial pressure, applied stress and post-welding heat treatment on the SSCC of dissimilar metal welded joints were reviewed. In the end, the research progress of the SSCC of dissimilar metal welded joint in oil and gas fields in recent decades is reviewed, and the future research direction is prospected.

Key words: dissimilar metal weld joint microstructure sulfide stress corrosion cracking (SSCC)

Received: 26 August 2023 32134.14.1005.4537.2023.269

ZTFLH:

TG172

Fund: National Natural Science Foundation of China(52001264)

Corresponding Authors: DONG Lijin, E-mail: ljdong89@163.com

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	LIU Jiuyun
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	ZHANG Yan
	WANG Qinying
	LIU Li

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https://www.jcscp.org/EN/10.11902/1005.4537.2023.269 OR https://www.jcscp.org/EN/Y2024/V44/I4/863

Fig.1 SEM images of the beach PMZs (a) and the peninsula PMZs (b)

Fig.2 TEM images of F22/Inconel 625 and 8630/Inconel 625 weld joints at different PWHT conditions: (a) F22/Inconel 625 as-weld condition, (b) F22/Inconel 625 at (650 ± 5)℃ for 10 h, (c) F22/Inconel 625 at (650 ± 5)℃ for 100 h, (d) 8630/Inconel 625 as-weld condition, (e) 8630/Inconel 625 at (675 ± 5)℃ for 1 h, (f) 8630/Inconel 625 at (675 ± 5)℃ for 10 h^[21]

Fig.3 Schematic of crack growth of the dissimilar metal welded joint of X60 pipeline steel (base metal) and Inconel 625 alloy (weld metal) in SSCC test using four-point bending with 80% AYS in H₂S solution (5% NaCl + 0.5% HAc with 0.1 MPa H₂S)^[32]: (a) stress concentration and dislocation occurred at the fusion boundary after immersion, (b) micro-crack nucleated when stress concentration was high enough to tear the fusion boundary, (c) crack growth was suspended due to crack blunting, (d) anodic dissolution could keep the crack tip sharp and reactivate the crack growth

Fig.4 Results of the SSCC tests with different micro-strain levels (× 10^-6): (a) F22/Inconel 625, (b) 8630/Inconel 625. The “f” means that the tested samples were failed and separated, “c” means that the tested samples were cracked, and “p” means that the samples did not crack after the 5-d exposure^[18]

Fig.5 Comparison of time-to-failure trend (blue dashed curve) inferred from hardness results and the time-to-failure trend of M-DHCT results (red dashed curve)^[21]

Fig.6 Single specimen unloading compliance crack growth resistance curves for the dissimilar joints fabricated for test work: (a) F22-625 and (b) 8630-Alloy 625 with various PWHT times^[68]

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