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中国腐蚀与防护学报  2026, Vol. 46 Issue (2): 441-449     CSTR: 32134.14.1005.4537.2025.115      DOI: 10.11902/1005.4537.2025.115
  研究报告 本期目录 | 过刊浏览 |
再生镁合金表面微弧氧化/水滑石复合膜层的一步法制备及其耐蚀性能研究
张云, 张宇鹏, 董泽华, 张欣欣()
华中科技大学化学与化工学院 武汉 430074
One-step Preparation and Corrosion Performance of Micro-arc Oxidation/hydrotalcite Composite Film on Recycled Mg-alloys
ZHANG Yun, ZHANG Yupeng, DONG Zehua, ZHANG Xinxin()
School of Chemistry and Chemical Engineering, Huazhong University of Science and Technology, Wuhan 430074, China
引用本文:

张云, 张宇鹏, 董泽华, 张欣欣. 再生镁合金表面微弧氧化/水滑石复合膜层的一步法制备及其耐蚀性能研究[J]. 中国腐蚀与防护学报, 2026, 46(2): 441-449.
Yun ZHANG, Yupeng ZHANG, Zehua DONG, Xinxin ZHANG. One-step Preparation and Corrosion Performance of Micro-arc Oxidation/hydrotalcite Composite Film on Recycled Mg-alloys[J]. Journal of Chinese Society for Corrosion and protection, 2026, 46(2): 441-449.

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摘要: 

高Al含量(~2.3%,质量分数)再生镁合金由于含有较多第二相杂质而表现出较差的耐蚀性,因此往往需要对其进行表面处理才能进一步应用。本工作在高Al含量再生镁合金表面进行了一种新型微弧氧化(MAO)工艺处理,在未向电解液中引入任何颗粒的情况下,生成了水滑石膜层(LDH),从而实现了一步制备得到MAO/LDH复合膜层。利用扫描电子显微镜和能谱仪,对合金基体和MAO处理后样品的表面及截面进行分析;利用电化学测试和析氢实验,表征基体和MAO处理后材料的耐蚀性能。结果表明,MAO层呈现出具有均匀元素分布特征的双层结构,MAO层沉积物表面呈现出典型LDH的规整纳米结构,MAO层厚度约为2.72 μm,主要构成为MgO。LDH层厚度约为60 nm,富Mg、O、P、Al,经TEM分析确定其为Mg-Al LDH。利用本方法处理后的样品与裸基体相比表现出良好的耐蚀性,析氢速率相对于裸基体降低了约96.52%,自腐蚀电流密度降低了3个数量级。本文为镁合金表面一步法制备MAO/LDH复合膜层提供了一种可行的方案。

关键词 再生镁合金微弧氧化一步法复合膜层耐蚀性    
Abstract

Recycled Mg-alloys with high Al content (~2.3%) exhibit undesirable corrosion resistance due to their high second phase impurities, thus proper surface treatment is required for practical applications. In this work, a novel micro-arc oxidation (MAO) process was applied to a high-Al recycled Mg-alloy, while without introducing any extra particles into the electrolyte, a layered double hydroxide (LDH) film was formed, enabling the one-step fabrication of a MAO/LDH composite film. The surface and cross-sectional morphologies of the alloys with MAO/LDH film were analyzed using scanning electron microscopy (SEM) and energy-dispersive spectroscopy (EDS), and their corrosion performance was also assessed by electrochemical tests and hydrogen evolution measurement. It is revealed that the MAO/LDH composite layer exhibits a dual-layer structure with uniform elemental distribution. The inner MAO layer with a thickness of ~2.72 μm mainly consists of MgO whereas the outer layer, confirmed as Mg-Al LDH via TEM analysis, shows a thickness of ~60 nm, which is rich in Mg, O, P, and Al. Compared to the bare Mg-alloy, the MAO/LDH-coated Mg-alloy demonstrated significantly enhanced corrosion resistance: the hydrogen evolution rate was reduced by 28-fold, and the free-corrosion current density decreased by three orders of magnitude. This study provides a feasible strategy for one-step fabrication of MAO/LDH composite coatings on Mg-alloys, offering insights into improving the corrosion resistance of recycled Mg-alloys with high impurity content.

Key wordsrecycled Mg    micro-arc oxidation    one-step method    composite film    corrosion resistance
收稿日期: 2025-04-10      32134.14.1005.4537.2025.115
ZTFLH:  TG174  
基金资助:国家自然科学基金(52371065);湖北省自然科学基金(2023AFB637)
通讯作者: 张欣欣,E-mail:xinxinzhang@hust.edu.cn,研究方向为金属材料腐蚀机制与防护
作者简介: 张 云,女,2003年生,本科生
图1  MAO装置示意图
图2  再生镁合金表面背散射电子(BSE)图,TEM及EDX面扫图
图3  MAO/LDH复合膜层表面SEM图
图4  MAO/LDH复合膜层的表面形貌及其对应的EPMA元素分布图
Coating/SubstrateThickness/ μmCorrosive mediumIcorr (Substrate)/ A·cm-2Icorr (MAO)/ A·cm-2Icorr (MAO/LDH)/ A·cm-2Ref.
LDH/MAO/AZ317.83Hanks solution1.28 × 10-53.94 × 10-76.81 × 10-9[26]
LDH/Anodic-film/AZ313.93.5%NaCl1.47 × 10-58.08 × 10-67.90 × 10-7[35]
LDH/MAO/AZ3114.23.5%NaCl-6.25 × 10-61.02 × 10-7[36]
LDH/MAO/AZ318.623.5%NaCl1.20 × 10-54.31 × 10-84.67 × 10-9[37]
LDH/MAO/AZ319.93.5%NaCl1.54 × 10-59.89 × 10-62.30 × 10-7[38]
LDH/MAO/recycled Mg2.723.5%NaCl1.12 × 10-4-1.79 × 10-7This work
表1  不同镁合金表面含LDH膜层的厚度及自腐蚀电流密度对比
图5  再生镁合金基体/MAO/LDH层截面SEM图
图6  再生镁合金及其MAO/LDH复合膜层表面的XRD谱图
图7  MAO/LDH复合膜层的TEM、EDX面扫及高分辨图
图8  Mg-Al LDH形成过程示意图
图9  再生镁合金MAO处理前后在3.5%NaCl中的氢气析出曲线
图10  再生镁合金MAO处理前后在3.5%NaCl中的极化曲线
图11  Recycled Mg-MAO和Recycled Mg-MAO/LDH的EIS结果及等效电路
SampleRs / Ω·cm2Qf / F·cm-2nfRf / Ω·cm2Qdl / F·cm-2ndlRct / Ω·cm2Rp / Ω·cm2
Mg-MAO12.217.1 × 10-80.815641.7 × 10-50.511629016854
Mg-MAO/LDH12.653.2 × 10-70.7222792.7 × 10-60.651845020729
表2  Recycled Mg-MAO和Recycled Mg-MAO/LDH的EIS拟合结果
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