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Journal of Chinese Society for Corrosion and protection  2024, Vol. 44 Issue (3): 553-566    DOI: 10.11902/1005.4537.2023.191
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Research Progress of Risk-based Inspection Technology in Petrochemical Industry
DING Yuzhi1, CAO Jinxin2, CAO Fengting1(), LI Tao3(), TAO Jiantao4, WANG Tiegang1, GAO Guangyao1, FAN Qixiang1
1. Tianjin Key Laboratory of High Speed Cutting and Precision Machining, Tianjin University of Technology and Education, Tianjin 300222, China
2. Sinochem Blue Sky Group Co., Ltd., Hangzhou 310053, China
3. Equipment Research Institute, Tianjin Branch, SINOPEC, Tianjin 300451, China
4. Tianjin Inke Innovation Technology Co., Ltd., Tianjin 300393, China
Cite this article: 

DING Yuzhi, CAO Jinxin, CAO Fengting, LI Tao, TAO Jiantao, WANG Tiegang, GAO Guangyao, FAN Qixiang. Research Progress of Risk-based Inspection Technology in Petrochemical Industry. Journal of Chinese Society for Corrosion and protection, 2024, 44(3): 553-566.

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Abstract  

Risk-based inspection (RBI) is a kind of equipment risk management technology adopted in Western developed countries in the past 30 years, which is widely used in the field of petrochemical industry. Based on so-called fast process condition, RBI recommends inspection strategies, that predict the remaining life of the equipment, thereby providing inspection solutions with higher efficiency and lower costs. RBI is a risk assessment and management process that provides a way to determine the best checks. RBI can identify high-risk and low-risk devices and focus inspection resources on high-risk devices at the same time. This paper introduces the types and implementation process of RBI technology and methods, as well as the research progress and status quo of RBI at home and abroad, reviews the research status and corrosion problems of RBI technology in typical petroleum refining and chemical fields, analyzes the application of risk priority number (RPN) in risk testing and the dynamic testing method based on risk testing. The advantages and existing problems of RBI technology are expounded, and the development direction of RBI risk assessment is forecasted on this basis.

Key words:  RBI      inspection strategy      petroleum refining      corrosion      RPN     
Received:  09 June 2023      32134.14.1005.4537.2023.191
ZTFLH:  TQ050.9  
Fund: Tianjin Science and Technology Correspondent Project(22YDTPJC00450);Tianjin University Science and Technology Development Fund Project(2020KJ103);Tianjin University Science and Technology Development Fund Project(2021ZD005);Research Development Foundation of Tianjin University of Technology and Education(KYQD202206)
Corresponding Authors:  CAO Fengting, E-mail: ftcao_88@163.com;
LI Tao, E-mail: litao3.tjsh@sinopec.com

URL: 

https://www.jcscp.org/EN/10.11902/1005.4537.2023.191     OR     https://www.jcscp.org/EN/Y2024/V44/I3/553

Fig.1  Comparison between RBI evaluation and traditional methods[9]
Fig.2  Risk analysis model[14] (Reprinted with the permission from Ref. [14], Copyright© 2007 ELSEVIER SCIENCE INC)
Fig.3  Balance risk matrix[16]
Fig.4  Basic process of RBI inspection work[20] (Reprinted with the permission from Ref.[20], Copyright© 2019Sinopec Luoyang Engineering Co., LTD)
Fig.5  Empirical model combining problem-solving techniques[32] (Reprinted with the permission from Ref.[32], Copyright© 2016 Elsevier BV)
Fig.6  Risk matrix diagram of atmospheric and vacuum devices[51] (Reprinted with the permission from Ref.[51], Copyright© 2021 Beijing Yanshan Petrochemical branch, Sinopec Asset Management Co., LTD.)
Fig.7  Traditional RPN values and corresponding frequencies[79] (Reprinted with the permission from Ref.[79], Copyright© 2019 PERGAMON-ELSEVIER SCIENCE LTD)
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