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中国腐蚀与防护学报  2026, Vol. 46 Issue (2): 471-482     CSTR: 32134.14.1005.4537.2025.156      DOI: 10.11902/1005.4537.2025.156
  研究报告 本期目录 | 过刊浏览 |
高强度低合金厚钢板在模拟海洋大气环境中的腐蚀行为
胡聪怀1, 周雯1(), 徐正兴1, 张弦1, 张莉芹1, 张开广2, 许可3, 吴开明1
1.武汉科技大学 高性能钢铁材料及其应用省部共建协同创新中心 武汉 430081
2.宝武集团鄂城钢铁有限公司 武汉 430080
3.湖北特种设备检验检测研究院 武汉 430077
Corrosion Behavior of High Strength Low Alloy Thick Steel Plates in Simulated Marine Atmospheric Environment
HU Conghuai1, ZHOU Wen1(), XU Zhengxing1, ZHANG Xian1, ZHANG Liqin1, ZHANG Kaiguang2, XU Ke3, WU Kaiming1
1.Collaborative Innovation Center for Advanced Steels, Wuhan University of Science and Technology, Wuhan 430081, China
2.Echeng Iron & Steel Company Limited, Baowu Group, Wuhan 430080, China
3.Hubei Special Equipment Inspection and Testing Institute, Wuhan 430077, China
引用本文:

胡聪怀, 周雯, 徐正兴, 张弦, 张莉芹, 张开广, 许可, 吴开明. 高强度低合金厚钢板在模拟海洋大气环境中的腐蚀行为[J]. 中国腐蚀与防护学报, 2026, 46(2): 471-482.
Conghuai HU, Wen ZHOU, Zhengxing XU, Xian ZHANG, Liqin ZHANG, Kaiguang ZHANG, Ke XU, Kaiming WU. Corrosion Behavior of High Strength Low Alloy Thick Steel Plates in Simulated Marine Atmospheric Environment[J]. Journal of Chinese Society for Corrosion and protection, 2026, 46(2): 471-482.

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摘要: 

采用模拟海洋大气环境的中性盐雾实验,结合电化学阻抗谱(EIS)测试、动电位极化曲线(PDP)测试、扫描电镜(SEM)和X射线衍射仪(XRD)观察厚钢板表层和心部的腐蚀形貌并测定腐蚀产成分,同时结合电子背散射衍射技术(EBSD)分析实验钢的晶界类型,研究了高强度低合金厚钢板表层和心部在模拟海洋大气中的腐蚀行为。结果表明,相比于心部的粒状贝氏体和板条贝氏体的混合组织,表层的板条马氏体组织在长期腐蚀中表现出更优的耐蚀性,其自腐蚀电位显著高于混合组织,且腐蚀电流密度更低。板条马氏体组织促进了致密α-FeOOH锈层的优先形成,有效抑制了Cl-和O2的渗透。而心部的混合组织因异质相界面及晶界缺陷,初期虽因较多的低能重位点阵(CSL)晶界延缓腐蚀,但后期锈层中内应力诱发微裂纹,导致防护性能下降。

关键词 高强度低合金钢厚钢板微观组织中性盐雾实验锈层    
Abstract

The corrosion performance for different areas on the cross-section of high strength low alloy (HSLA) thick steel plate was comparatively assessed in simulated marine environments via neutral salt spray tests, electrochemical impedance spectroscopy, and microstructural analyses (SEM, XRD, EBSD). It is especially concerned the corrosion behavior of the top surface layer (lath martensite, LM) and the center region (granular bainite (GB)/lath bainite (LB) mixed microstructure) of the thick plate. Results demonstrated that the LM-dominated surface exhibited superior long-term corrosion resistance, with a higher free-corrosion potential and lower corrosion current density in contrast to that of the center ones. The LM structure may facilitate the formation of a dense α-FeOOH rust layer, therewith effectively blocking Cl- and O2 ingress, while the heterogeneous GB-LB center initially delayed corrosion via low-energy coincidence site lattice (CSL) grain boundaries but suffered accelerated degradation due to microcracks and residual metastable γ-FeOOH caused by internal stress. Weight loss analysis revealed the surface's corrosion rate of the top surface decreased from 0.672 mm/a (6 h) to 0.214 mm/a (168 h), outperforming the center. XRD and SEM confirmed higher α-FeOOH/γ-FeOOH + Fe3O4 ratios (α/γ*) in the surface rust layer, indicating the enhanced stability. EBSD highlighted fewer high-angle grain boundaries and higher localized strain in the LM structure, reducing the Cl- inward diffusion, whereas due to the heterogeneous phase interfaces and grain boundary defects in the GB-LB center's mixed microstructure, although the corrosion was initially delayed by the relatively large number of low-energy CSL grain boundaries, but the internal stress in the rust layer later could induce microcracks, leading to a decline in protective performance. Besides, electrochemical tests further validated the top surface's superior barrier properties, with higher charge transfer resistance. This work elucidates the critical role of microstructure homogeneity and grain boundary characteristics for R&D of corrosion resistant marine-grade HSLA steels.

Key wordshigh strength low alloy    thick steel plate    microstructure    neutral spray test    rust layer
收稿日期: 2025-05-26      32134.14.1005.4537.2025.156
ZTFLH:  TG174  
基金资助:湖北省尖刀技术攻关工程项目(2023BAA019-4)
通讯作者: 周雯,E-mail:zhouwen@wust.edu.cn,研究方向为高性能钢铁材料相变及应用性能
作者简介: 胡聪怀,男,2001年生,硕士生
图1  实验钢的表层和心部SEM形貌
图2  高强度低合金厚钢板不同部位中性盐雾腐蚀失重动力学曲线
图3  高强度低合金厚钢板不同部位中性盐雾腐蚀实验后锈层的XRD图谱和相应的α/γ*比值
PositionCorrosion productPeak area of corrosion product diffraction patterns
6 h24 h72 h168 h
Surfaceα-FeOOH102.4604.5740.61062.7
γ-FeOOH357.0991.11252.0668.4
Fe3O4161.3427.9353.6346.4
α/γ*0.1980.4260.4610.474
Centerα-FeOOH121.51194.31759.0965.7
γ-FeOOH593.0492.2810.32349.6
Fe3O4322.9335.9610.8902.8
α/γ*0.1330.3220.3420.297
表1  不同腐蚀产物XRD衍射峰面积
图4  高强度低合金厚钢板不同部位中性盐雾实验不同时间后的腐蚀表面宏观形貌
图5  高强度低合金厚钢板不同部位中性盐雾腐蚀实验后锈层的表面微观形貌
图6  高强度低合金厚钢板不同部位中性盐雾腐蚀实验后锈层截面形貌
图7  高强度低合金厚钢板在3.5%NaCl溶液中的极化曲线
RegionEcorr / mVIcorr / A·cm-2
Surface-5766.03 × 10-6
Center-6111.15 × 10-5
表2  高强度低合金厚钢板极化曲线的Tafel拟合结果
图8  高强度低合金厚钢板不同部位中性盐雾腐蚀后试样的电化学阻抗谱
图9  拟合EIS谱图所采用的R(Q(R(QR)))等效电路
RegionTime / hRps / Ω·cm2Rct / Ω·cm2Qdl / F·cm-2
Surface727.588778.30.00529
1682.433482.40.05082
Center726.940466.00.03015
1681.598258.90.03292
表3  高强度低合金厚钢板两个部位带锈层极化曲线的EIS拟合结果
图10  实验钢的反极图(IPF)、大小角度晶界分布图和核平均取向差(KAM)图
RegionProportion of > 15° oriented grain boundaries / %KAMLAGBsRAGBsΣ3
Surface56.840.6344.5120.9039.3
Center75.210.5261.5913.9157.9
表4  EBSD表征结果统计
图11  实验钢不同部位的晶界特征分布图
图12  晶界特征统计图
图13  不同组织锈层转变示意图
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