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Journal of Chinese Society for Corrosion and protection  2026, Vol. 46 Issue (4): 1169-1176    DOI: 10.11902/1005.4537.2025.272
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Corrosion Protection Performance of Mixed-dimensional Attapulgite Nanocontainer Doped Organic Coatings
MIAO Qiaozhi, YI Ruixi, ZHANG Yonglong, CAI Yunfei, YANG Feiyan, ZHANG Chaoyu, ZHANG Zihan, LI Wen, SUN Rui, YIN Yue(), WANG Wenbo()
College of Chemistry and Chemical Engineering, Inner Mongolia University, Hohhot 010021, China
Cite this article: 

MIAO Qiaozhi, YI Ruixi, ZHANG Yonglong, CAI Yunfei, YANG Feiyan, ZHANG Chaoyu, ZHANG Zihan, LI Wen, SUN Rui, YIN Yue, WANG Wenbo. Corrosion Protection Performance of Mixed-dimensional Attapulgite Nanocontainer Doped Organic Coatings. Journal of Chinese Society for Corrosion and protection, 2026, 46(4): 1169-1176.

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Abstract  

Natural mixed-dimensional attapulgite (mATP) with a high specific surface area was utilized as a nanocontainer to achieve a high loading capacity of the corrosion inhibitor. The prepared nanocontainer was then integrated into polyvinyl butyral (PVB) to form BTA@H-mATP/PVB anticorrosive coating aimed at enhancing the corrosion resistance of zinc substrates. Then the effect of the addition amount of the as received mATP and the acid etched ones (H-mATP) on the anticorrosion performance of the coatings was comparatively evaluated. Additionally, the self-healing mechanism of the BTA@H-mATP/PVB coating was thoroughly investigated. It was found that after acid etching, the specific surface area of H-mATP increased from 66 for the as received ones to 179 m2/g, significantly enhancing BTA loading capacity and resulting in release amounts of 0.93 and 0.90 mmol/L in alkaline and acidic environments, respectively. The |Z|0.01 Hz of the 1%-BTA@H-mATP/PVB coating is 2.54 × 106 Ω·cm2, approximately 12 times higher than that of the pure PVB coating. Notably, even after 20 days of immersion in 3.5%NaCl solution, its electrochemical impedance remained as high as 2.05 × 105 Ω·cm2, indicating excellent corrosion resistance and long-term durability. The enhanced corrosion protective performance of the coating may be attributed to the synergistic effect between the physical barrier provided by H-mATP and the localized active protection offered by BTA. This work provides novel insights into the functional design and performance optimization of nanocontainers for intelligent anticorrosive coatings.

Key words:  mixed-dimensional attapulgite      corrosion inhibitor      anticorrosive coating      active protection      physical barrier      nanocontainers     
Received:  27 August 2025      32134.14.1005.4537.2025.272
ZTFLH:  TG174  
Fund: National Natural Science Foundation of China(22468033);Natural Science Foundation of Inner Mongolia Autonomous Region(2024SHZR1554);Jiangsu Provincial Key Laboratory of Palygorskite Science and Applied Technology, Huaiyin Institute of Technology(HPK202302)
Corresponding Authors:  YIN Yue, E-mail: yinyue@imu.edu.cnWANG Wenbo, E-mail: wangwenbo@imu.edu.cn

URL: 

https://www.jcscp.org/EN/10.11902/1005.4537.2025.272     OR     https://www.jcscp.org/EN/Y2026/V46/I4/1169

Fig.1  SEM and TEM images of mATP before and after acid etching, and after BTA loading: (a, d) pristine mATP, (b, e) acid-etched H-mATP, (c, f) after BTA@H-mATP
Fig.2  FTIR spectra of mATP, H-mATP, BTA@H-ATP, and BTA (a), N2 adsorption-desorption isotherm curves and pore size distribution of mATP, H-mATP, and BTA@H-mATP (b-d), TGA curves of BTA, H-mATP, and BTA@H-mATP (e), Release curve of BTA from BTA@H-mATP at different pH values (3, 7, and 11) (f)
Fig.3  EIS plots of different coatings after 20 d of immersion in 3.5%NaCl solution: (a, b) Pure PVB; (c, d) 0.5%-mATP/PVB; (e, f) 1%-mATP/PVB; (g, h) 3%-mATP/PVB; (i) Variation of |Z|0.01 Hz as a function of immersion time for different mATP/PVB coatings
Fig.4  EIS plots of different coatings immersed in a 3.5%NaCl solution for 20 d: (a, b) 0.5%-H-mATP/PVB; (c, d) 1%-H-mATP/PVB; (e, f) 3%-H-mATP/PVB; (g, h) 1%-BTA@H-mATP/PVB; (i) Variation of |Z|0.01 Hz with immersion time for different H-mATP/PVB coatings and 1%-BTA@H-mATP/PVB coating
Fig.5  SEM images and EDS analysis of scratched coatings after 90 h of immersion (a, c) pure PVB coating; (b, d) BTA@H-mATP/PVB coating
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