Please wait a minute...
Journal of Chinese Society for Corrosion and protection  2022, Vol. 42 Issue (4): 699-704    DOI: 10.11902/1005.4537.2021.224
Current Issue | Archive | Adv Search |
Corrosion and Protection Technique of Regeneration Tower Bottom Reboiler in Natural Gas Purification Unit
GAO Qiuying1,2(), XU Yixuan3, HU Pengwei1, YAO Tianwan1, QI Wenlong4
1.SINOPEC Northwest Company of China Petroleum and Chemical Corporation, Urumqi 830011, China
2.Key Laboratory of Enhanced Oil Recovery in Carbonate Fractured-vuggy Reservoirs, CNPC, Urumqi 830011, China
3.Russian National University of Petroleum and Natural Gas, Gubkin 119991, Russia
4.Shenyang National Laboratory for Materials Science, Northeastern University, Shenyang 110819, China
Download:  HTML  PDF(6456KB) 
Export:  BibTeX | EndNote (RIS)      
Abstract  

Regeneration tower bottom reboiler is the key equipment for the desulfurization and decarbonization process of sour natural gas purification unit. With the incearsing tendency in processing raw gases of inferior quality, the corrosion of the reboiler and relevant parts is becoming more serious, which not only affects the normal operation of natural gas purification plant, but also has a great safety hidden danger. In this paper, aiming at the serious leakage of tube bundles and plates of regeneration tower bottom reboiler in natural gas purification unit, the inducement mechanism and influencing factors of corrosion in reboiler were clarified through comprehensive investigation of field service conditions and information about the production process, and assissted with proper electrochemical assessment. Moreover, the feasible countermeasures were put forward to ensure long-term safe operation of the equipment to the greatest extent.

Key words:  reboiler      desulfurization and decarburization      corrosion mechanism      protection measure     
Received:  01 September 2021     
ZTFLH:  TG174  
Fund: National Science and Technology Major Project(2016ZX05053);China Petrochemical Key Project Research(319016-5)
Corresponding Authors:  GAO Qiuying     E-mail:  gaoqy.xbsj@sinopec.com
About author:  GAO Qiuying, E-mail: gaoqy.xbsj@sinopec.com

Cite this article: 

GAO Qiuying, XU Yixuan, HU Pengwei, YAO Tianwan, QI Wenlong. Corrosion and Protection Technique of Regeneration Tower Bottom Reboiler in Natural Gas Purification Unit. Journal of Chinese Society for Corrosion and protection, 2022, 42(4): 699-704.

URL: 

https://www.jcscp.org/EN/10.11902/1005.4537.2021.224     OR     https://www.jcscp.org/EN/Y2022/V42/I4/699

Fig.1  Potentiodynamic polarization curves of materials served in reboilers at in MDEA amine solution at 100 ℃ (a), 110 ℃ (b), 120 ℃ (c), 130 ℃ (d), 140 ℃ (e), 150 ℃ (f), 160 ℃ (g), 170 ℃ (h), 180 ℃ (i) and 190 ℃ (j)
Fig.2  Variation of corrosion potential (a) and corrosion current density (b) with temperature of materials served in reboilers in simulated MDEA solution
Fig.3  Corrosion morphologies of 20# steel (a), Q245 steel (b) and 16Mn steel (c) after immersion in MDEA amine solution for 10 d 100 ℃ (a1-c1), 120 ℃ (a2-c2), 140 ℃ (a3-c3), 160 ℃ (a4-c4) and 180 ℃ (a5-c5)
Fig.4  Schematic diagram of sacrificial anode protection for corrosion of tube bundles in reboilers
1 Peng W J, Wang Y Y. Black passivation and corrosion resistance of Zn-Fe alloy coatings [J]. Mater. Prot., 2004, 37(1): 1
彭文杰, 王云燕. 锌铁及其合金镀层黑色钝化膜耐蚀性能的研究 [J]. 材料保护, 2004, 37(1): 1
2 Liu X F, Wang C Y, Zhou J F, et al. Corrosion mechanism of air cooler in a CO2 removal system with amine solution [J]. J. Chin. Soc. Corros. Prot., 2021, 41: 389
刘骁飞, 王春雨, 周俊锋 等. 胺液脱除CO2系统空冷器腐蚀规律研究 [J]. 中国腐蚀与防护学报, 2021, 41: 389
3 Yu L C Y, Sedransk Campbell K L, Williams D R. Carbon steel corrosion in piperazine-promoted blends under CO2 capture conditions [J]. Int. J. Greenh. Gas Control, 2016, 55: 144
4 Zhang C, Lu Y, Zhao J M. Synergistic inhibition effect of imidazoline ammonium salt and three cationic surfactants in H2S/CO2 brine solution [J]. J. Chin. Soc. Corros. Prot., 2020, 40: 237
张晨, 陆原, 赵景茂. CO2/H2S腐蚀体系中咪唑啉季铵盐与3种阳离子表面活性剂间的缓蚀协同效应 [J]. 中国腐蚀与防护学报, 2020, 40: 237
5 Sun J N, Wei L S, Wang S. Corrosion analysis of MDEA reboiler tubes in Tahe 3~# light hydrocarbon station [J]. Industry A, 2016, 4(13): 69
孙佳妮, 魏林杉, 王莎. 塔三联轻烃站MDEA重沸器管束腐蚀原因分析 [J]. 工业A, 2016, 4(13): 69
6 He S, Sun Y J, Zhang Z H, et al. Corrosion behavior of 20# steel in alkanolamine solution mixed with ionic liquid containing saturated CO2 [J]. J. Chin. Soc. Corros. Prot., 2020, 40: 309
贺三, 孙银娟, 张志浩 等. 20#钢在含饱和CO2的离子液体醇胺溶液中的腐蚀行为研究 [J]. 中国腐蚀与防护学报, 2020, 40: 309
7 Ma G G, Cao L J, Zhong R Q, et al. Parameters adjustment analysis of desulfurization system of Tahe 2# light hydrocarbon station [J]. Chem. Eng. Oil Gas, 2015, 44(1): 21
马国光, 曹连进, 钟荣强 等. 塔二联轻烃站脱硫系统参数调整分析 [J]. 石油与天然气化工, 2015, 44(1): 21
8 Amini J, Davoodi A, Jafari H. Analysis of internal cracks in Type 304 austenitic stainless steel cladding wall of regenerator column in amine treating unit [J]. Eng. Fail. Anal., 2018, 90: 440
doi: 10.1016/j.engfailanal.2018.04.028
9 Jin G X, Xie Y P, Tian A H. Corrosion failure analysis of the condensate collector vessel head of evaporation system in ethylene glycol device [J]. Eng. Fail. Anal., 2012, 22: 113
doi: 10.1016/j.engfailanal.2012.01.017
10 Ming N X, Wang Q S, He C, et al. Effect of temperature on corrosion behavior of X70 steel in an artificial CO2-containing formation water [J]. J. Chin. Soc. Corros. Prot., 2021, 41: 233
明男希, 王岐山, 何川 等. 温度对X70钢在含CO2地层水中腐蚀行为影响 [J]. 中国腐蚀与防护学报, 2021, 41: 233
11 Hu Y, Du B H, Liu G F, et al. Corrosion and protection of amine desulfrizing system [J]. Corros. Prot., 2009, 30: 574
胡洋, 杜博华, 刘国防 等. 胺液脱硫系统的腐蚀与防护 [J]. 腐蚀与防护, 2009, 30: 574
12 Ni T W, Fei J L, Wang S H, et al. Failure analysis on unexpected perforation of heat exchanger tube in methacrylic acid reboiler of specialty chemical plant [J]. Eng. Fail. Anal., 2020, 108: 104267
doi: 10.1016/j.engfailanal.2019.104267
13 Zhang Q C, Chang Z L, Xue Y, et al. Analysis of failure reason of tower bottom reboiler [J]. Corros. Sci. Prot. Technol., 2014, 26: 575
张庆春, 常泽亮, 薛艳 等. 塔底重沸器失效原因分析 [J]. 腐蚀科学与防护技术, 2014, 26: 575
14 Ren Y, Zhao H J, Zhou H, et al. Effect of sand size and temperature on synergistic effect of erosion-corrosion for 20 steel in simulated oilfield produced fluid with sand [J]. J. Chin. Soc. Corros. Prot., 2021, 41: 508
任莹, 赵会军, 周昊 等. 粒径和温度对20号钢冲刷腐蚀协同作用的影响 [J]. 中国腐蚀与防护学报, 2021, 41: 508
15 Sun H J, Qin M, Li L. Performance of Al-Zn-In-Mg-Ti sacrificial anode in simulated low dissolved oxygen deep water environment [J]. J. Chin. Soc. Corros. Prot., 2020, 40: 508
孙海静, 覃明, 李琳. 深海低溶解氧环境下Al-Zn-In-Mg-Ti牺牲阳极性能研究 [J]. 中国腐蚀与防护学报, 2020, 40: 508
16 Faes W, Lecompte S, Ahmed Z Y, et al. Corrosion and corrosion prevention in heat exchangers [J]. Corros. Rev., 2019, 37: 12
17 Cho S, Kim J G. Failure analysis of gas-gas heater tubes for a flue gas desulfurization system [J]. Eng. Fail. Anal., 2020, 118: 104945
doi: 10.1016/j.engfailanal.2020.104945
[1] LIU Yichao, ZHONG Xiankang, HU Junying. Characteristics and Mechanisms of Elemental Sulfur Induced Corrosion of Sulfur-resistant Steels in Wet Flow CO2 Environment[J]. 中国腐蚀与防护学报, 2022, 42(3): 369-377.
[2] CUI Zhongyu, GE Feng, WANG Xin. Corrosion Mechanism of Materials in Three Typical Harsh Marine Atmospheric Environments[J]. 中国腐蚀与防护学报, 2022, 42(3): 403-409.
[3] ZHANG Jian, HUANG Jin, XU Jiapeng, LUO Guoqiang, SHEN Qiang. Corrosion Behavior of Molybdenum in LiF-LiCl-LiBr-Li Molten Salt at 500 ℃[J]. 中国腐蚀与防护学报, 2022, 42(1): 67-72.
[4] LI Chengyuan, CHEN Xu, HE Chuan, LI Hongjin, PAN Xin. Alternating Current Induced Corrosion of Buried Metal Pipeline: A Review[J]. 中国腐蚀与防护学报, 2021, 41(2): 139-150.
[5] DONG Xucheng, GUAN Fang, XU Liting, DUAN Jizhou, HOU Baorong. Progress on the Corrosion Mechanism of Sulfate-reducing Bacteria in Marine Environment on Metal Materials[J]. 中国腐蚀与防护学报, 2021, 41(1): 1-12.
[6] YUE Liangliang, MA Baoji. Effect of Ultrasonic Surface Rolling Process on Corrosion Behavior of AZ31B Mg-alloy[J]. 中国腐蚀与防护学报, 2020, 40(6): 560-568.
[7] ZHU Lixia, JIA Haidong, LUO Jinheng, LI Lifeng, JIN Jian, WU Gang, XU Congmin. Effect of Applied Potential on Stress Corrosion Behavior of X80 Pipeline Steel and Its Weld Joint in a Simulated Liquor of Soil at Lunnan Area of Xinjiang[J]. 中国腐蚀与防护学报, 2020, 40(4): 325-331.
[8] ZHANG Zhen, WU Xinqiang, TAN Jibo. Review of Electrochemical Noise Technique for in situ Monitoring of Stress Corrosion Cracking[J]. 中国腐蚀与防护学报, 2020, 40(3): 223-229.
[9] LIANG Yi, DU Yanxia. Research Progress on Evaluation Criteria and Mechanism of Corrosion Under Cathodic Protection and AC Interference[J]. 中国腐蚀与防护学报, 2020, 40(3): 215-222.
[10] Baojie WANG,Jiyu LUAN,Shidong WANG,Daokui XU. Research Progress on Stress Corrosion Cracking Behavior of Magnesium Alloys[J]. 中国腐蚀与防护学报, 2019, 39(2): 89-95.
[11] Xijing WANG, Boshi WANG, Chao YANG, Yan YANG, Bin SHEN. Hot Corrosion of Pure Nickel and Its Weld Joints in Molten Na2SO4-K2SO4 Salts[J]. 中国腐蚀与防护学报, 2018, 38(5): 495-501.
[12] Dahai XIA, Shizhe SONG, Jihui WANG, Zhimng GAO, Wenbin HU. Research Progress on Corrosion Mechanism of Tinned Steel Sheet Used for Food Parkaging[J]. 中国腐蚀与防护学报, 2017, 37(6): 513-518.
[13] Zhenning CHEN,Rihui CHEN,Jinjie PAN,Yanna TENG,Xingyue YONG. Organic/inorganic Compound Corrosion Inhibitor of L921A Steel in NaCl Solution[J]. 中国腐蚀与防护学报, 2017, 37(5): 473-478.
[14] Yan LI,Jintao LU,Zhen YANG,Ming ZHU,Yuefeng GU. Effect of Sulfur Content on Corrosion Behavior of Candidate Alloys Used for 700 ℃ Level A-USC Boiler in Simulated Coal Ash and Flue Gas Environments[J]. 中国腐蚀与防护学报, 2016, 36(5): 505-512.
[15] Chong SUN, Yong WANG, Jianbo SUN, Tao JIANG, Weimin ZHAO, Yanchun ZHANG. Investigation Progress on Corrosion Behavior of Supercr-itical CO2 Transmission Pipelines Containing Impurities in CCS[J]. 中国腐蚀与防护学报, 2015, 35(5): 379-385.
No Suggested Reading articles found!