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中国腐蚀与防护学报  2026, Vol. 46 Issue (5): 1437-1451     CSTR: 32134.14.1005.4537.2026.008      DOI: 10.11902/1005.4537.2026.008
  研究报告 本期目录 | 过刊浏览 |
人工极地海域环境致EH40船板钢的力学性能损伤与应力腐蚀行为研究
许佳程, 刘家兵, 黄诗雨(), 金灵好, 谭伟, 郭娜, 刘涛
上海海事大学海洋科学与工程学院 上海 201306
Mechanical Property Damage and Stress Corrosion Behavior of EH40 Steel Ship Plate in Artificial Polar Marine Environments
XU Jiacheng, LIU Jiabing, HUANG Shiyu(), JIN Linghao, TAN Wei, GUO Na, LIU Tao
College of Ocean Science and Engineering, Shanghai Maritime University, Shanghai 201306, China
引用本文:

许佳程, 刘家兵, 黄诗雨, 金灵好, 谭伟, 郭娜, 刘涛. 人工极地海域环境致EH40船板钢的力学性能损伤与应力腐蚀行为研究[J]. 中国腐蚀与防护学报, 2026, 46(5): 1437-1451.
Jiacheng XU, Jiabing LIU, Shiyu HUANG, Linghao JIN, Wei TAN, Na GUO, Tao LIU. Mechanical Property Damage and Stress Corrosion Behavior of EH40 Steel Ship Plate in Artificial Polar Marine Environments[J]. Journal of Chinese Society for Corrosion and protection, 2026, 46(5): 1437-1451.

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摘要: 

鉴于相较于温带海洋,极地海域服役环境具有低温和特殊微生物等特征,亟需系统研究船舶结构用钢在此类工况下的力学损伤行为与应力腐蚀开裂敏感性(SCC)。本文通过设计温度(低温4 ℃、常温18 ℃)与介质(空气、无菌人工海水、含菌人工海水)双因素控制试验,系统评估了船用EH40高强钢经预腐蚀暴露后的力学性能损伤规律,同时,还采用慢应变速率拉伸试验(SSRT)量化了其SCC敏感性。结果表明,EH40钢在模拟海洋环境中的力学性能损伤受温度与微生物活动的协同影响。在所有设定的腐蚀介质条件下预腐蚀暴露后,钢样的抗拉强度均出现降低,降幅介于2.9%至7.7%之间。在4 ℃的无菌海水中钢材的拉伸延性得以更好的保持,在含菌海水中予腐蚀后钢的断后伸长率较在无菌海水者低约1.0%。在18 ℃无菌海水中腐蚀后,EH40钢出现明显的延性损失,但含菌组抗拉强度回升4.8% (增加26.6 MPa),这一现象可能与微生物诱导的界面效应(如生物膜/腐蚀产物层)相关。SSRT试验结果显示,EH40的SCC同样呈现显著的温度依赖性。由于SSRT周期较短,导致腐蚀造成的截面损失有限,故其抗拉强度降幅均低于2.2%。然而,SCC敏感性随着温度的升高而加剧,4 ℃无菌海水和含菌海水中予腐蚀后,钢的断后伸长率损失率分别为5.9%和7.6%,断面收缩率的损失率分别为6.9%和11.2%;相应地,在18 ℃予腐蚀致断后伸长率损失率分别提升至15.4%和13.3%,断面收缩率的损失率分别增至8.9%和11.8%。可想见,SCC敏感性的加剧可能与温度升高所加速的阳极溶解、氢扩散及微生物代谢活性相关。相较于预腐蚀后的静态拉伸,SSRT条件下钢材的延性损失更为显著,反映出动态加载过程中应力与环境耦合的主导作用,应力集中与氢富集共同促进了裂纹的萌生与扩展。研究结果为极地船舶结构的寿命评估奠定了数据基础。

关键词 : 极地微生物,  应力腐蚀开裂,  力学性能退化,  应力腐蚀敏感性,  微生物-温度协同效应    
Abstract:

Given that polar marine environments differ from temperate oceans by persistently low temperatures and distinctive microbial communities, a systematic understanding of the mechanical damage behavior and stress corrosion cracking (SCC) susceptibility of shipbuilding structural steels under such conditions is urgently needed. In the article a test set with controllable environmental factors was designed and made, was designed and made, which can incorporate temperature (4 ℃ and 18 ℃) and corrosive medium (air, sterile artificial seawater, and bacteria-containing artificial seawater) for simulating the service conditions of polar marine environments. Then after pre-corrosion exposure, the degradation of mechanical properties of EH40 steels was quantified, while their SCC susceptibility was evaluated by slow strain rate tensile testing (SSRT). The results demonstrate that mechanical property degradation of EH40 steel in simulated marine environments is governed by the coupled effects of temperature and microbial activity. After pre-corrosion exposure in all corrosive media, the ultimate tensile strength decreased for EH40 steels, with reductions of 2.9%-7.7%. After being subjected to corrosion in sterile artificial seawater at 4 ℃, the tensile ductility of EH40 steel was better maintained, but the elongation at break in the bacteria-containing artificial seawater was ~1.0% lower than that in the sterile artificial seawater. In contrast, at 18 ℃, pronounced ductility loss occurred in the sterile artificial seawater, whereas the bacteria-containing group showed a 4.8% recovery in ultimate tensile strength (an increase of 26.6 MPa), which may be associated with microbially induced interfacial effects (e.g., a biofilm/corrosion-product layer). The results of SSRT show that SCC of EH40 steel also exhibited strong temperature dependence. Because the SSRT duration was short, corrosion-induced cross-section loss of the test steels was limited, and their strength reduction remained below 2.2%. Nevertheless, the SCC susceptibility increased with temperature: at 4 ℃, the elongation-loss indices in sterile and bacteria-containing artificial seawater were 5.9% and 7.6%, and the reduction-in-area loss indices were 6.9% and 11.2%, respectively; at 18 ℃, the elongation-loss indices rose to 15.4% and 13.3%, and the reduction-in-area loss indices increased to 8.9% and 11.8%, respectively. The enhanced SCC susceptibility may be related to temperature-accelerated anodic dissolution, hydrogen diffusion, and microbial metabolic activity. Compared with the static tensile testing after pre-corrosion exposure, the ductility loss by SSRT was more pronounced for the steels, highlighting the dominant role of stress-environment coupling during dynamic loading, where stress concentration and hydrogen accumulation jointly promote crack initiation and propagation. These results provide a meaningful data basis for service-life assessment of polar ship structures.

Key words: polar microbes    stress corrosion cracking    degradation of mechanical properties    stress corrosion susceptibility    microbiome-temperature synergy
收稿日期: 2026-01-06      32134.14.1005.4537.2026.008
ZTFLH:  TG172  
基金资助:国家自然科学基金青年项目(52401099);中国科协青年人才托举工程(YESS20240747);上海自然科学基金(24ZR1427800)
通讯作者: 黄诗雨,E-mail:syhuang@shmtu.edu.cn,研究方向为海洋材料腐蚀与防护
Corresponding author: HUANG Shiyu, E-mail: syhuang@shmtu.edu.cn
作者简介: 许佳程,男,2002年生,硕士生
图1  试验样品尺寸
图2  EH40钢在浸泡预腐蚀后的拉伸断裂宏观形貌演化
图3  EH40钢在SSRT试验拉伸断裂宏观形貌演化
图4  EH40钢在4和18 ℃空气中放置0,2和14 d后在同温空气中拉伸的应力-应变曲线
图5  EH40钢在4和18 ℃的空气,无菌海水,含菌海水浸泡14 d后同温拉伸的应力-应变曲线

Temperature

Environment

Tensile strength

/ MPa

Average tensile strength / MPa

Elongation after interruption

/ %

Percentage change in elongation

/ %

Average percentage change in elongation

/ %

4 ℃Air578.4601.119.9--
601.719.6
623.119.8
Sterile seawater575.0575.021.1-6.6-7.6
585.121.6-9.1
564.821.2-7.1
Bacterial-containing588.2578.120.7-4.6-2.7
seawater573.320.5-3.5
572.719.80
18 ℃Air587.2599.519.8--
612.022.0
599.220.2
Sterile seawater570.8553.219.17.77.3
540.919.08.2
547.819.55.8
Bacterial-containing600.1579.821.5-3.9-1.8
seawater552.321.0-1.5
587.120.70
表1  EH40钢在4和18 ℃耦合腐蚀介质14 d后的力学性能参数
图6  EH40钢在4 ℃环境中耦合多相介质14 d后同温拉伸的断口形貌
图7  EH40钢在18 ℃环境中耦合多相介质14 d后同温拉伸的断口形貌
TemperatureEnvironmentReduction of areaLoss in reduction of area
4 ℃Air78.7%-
Sterile seawater80.2%-1.9%
Bacterial-containing seawater78.6%0.1%
18 ℃Air79.2%-
Sterile seawater80.7%-1.9%
Bacterial-containing seawater77.7%1.9%
表2  EH40钢在4和18 ℃耦合腐蚀介质14 d后拉伸的断面收缩率参数
图8  EH40钢在4 ℃环境中耦合多相介质14 d后同温拉伸的侧面形貌
图9  EH40钢在18 ℃环境中耦合多相介质14 d后同温拉伸的侧面形貌
图10  EH40钢在4和18 ℃的空气,无菌海水,含菌海水中SSRT的应力-应变曲线

Temperature

Environment

Tensile strength

/ MPa

Average tensile strength / MPa

Elongation after interruption

/ %

Percentage change in elongation

/ %

Average percentage change in elongation

/ %

4 ℃Air 2 d553.5587.120.2--
615.922.5
592.020.4
Sterile seawater564.6573.920.52.45.9
569.120.42.9
588.118.412.4
Bacterial-containing565.5578.720.52.47.6
seawater599.219.28.6
571.518.511.9
18 ℃Air 2 d560.1574.320.8--
606.322.3
556.522.2
Sterile seawater602.4570.619.012.815.4
555.517.519.7
553.918.813.8
Bacterial-containing570.0572.717.818.413.3
seawater585.019.112.4
563.119.89.2
表3  EH40钢SSRT试验的力学性能参数
图11  EH40钢在4 ℃环境中耦合多相介质SSRT拉伸的断口形貌
TemperatureEnvironmentReduction of areaLoss in reduction of area
4 ℃Air 2 d80.9%-
Sterile seawater75.3%6.9%
Bacterial-containing seawater71.8%11.2%
18 ℃Air 2 d80.5%-
Sterile seawater73.3%8.9%
Bacterial-containing seawater71.0%11.8%
表4  EH40钢在4和18 ℃耦合腐蚀介质SSRT拉伸的断面收缩率参数
图12  EH40钢在18 ℃环境中耦合多相介质SSRT拉伸的断口形貌
图13  EH40钢在4 ℃环境中耦合多相介质SSRT拉伸的侧面形貌
图14  EH40钢在18 ℃环境中耦合多相介质SSRT拉伸的侧面形貌
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