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中国腐蚀与防护学报  2025, Vol. 45 Issue (1): 92-102     CSTR: 32134.14.1005.4537.2024.154      DOI: 10.11902/1005.4537.2024.154
  研究报告 本期目录 | 过刊浏览 |
Fe基非晶涂层在Na2SO4 + K2SO4Na2SO4 +NaCl混合盐中的热腐蚀行为研究
张勇康1, 翟海民1(), 李旭强1, 李文生1,2
1 兰州理工大学 省部共建有色金属先进加工与再利用国家重点实验室 兰州 730050
2 西北师范大学物理与电子工程学院 兰州 730070
Hot Corrosion Behavior of Fe-based Amorphous Coatings in Mixed Salts of Na2SO4 + K2SO4 and Na2SO4 + NaCl
ZHANG Yongkang1, ZHAI Haimin1(), LI Xuqiang1, LI Wensheng1,2
1 State Key Laboratory of Advanced Processing and Recycling of Non-ferrous Metals, Lanzhou University of Technology, Lanzhou 730050, China
2 College of Physics and Electronic Engineering, Northwest Normal University, Lanzhou 730070, China
引用本文:

张勇康, 翟海民, 李旭强, 李文生. Fe基非晶涂层在Na2SO4 + K2SO4Na2SO4 +NaCl混合盐中的热腐蚀行为研究[J]. 中国腐蚀与防护学报, 2025, 45(1): 92-102.
Yongkang ZHANG, Haimin ZHAI, Xuqiang LI, Wensheng LI. Hot Corrosion Behavior of Fe-based Amorphous Coatings in Mixed Salts of Na2SO4 + K2SO4 and Na2SO4 + NaCl[J]. Journal of Chinese Society for Corrosion and protection, 2025, 45(1): 92-102.

全文: PDF(22498 KB)   HTML
摘要: 

垃圾焚烧过程中存在的S和Cl等元素影响了锅炉管道的使用。为解决这一问题,采用爆炸喷涂技术在316L不锈钢基体上制备了Fe基非晶涂层,研究了涂层在K2SO4 + 50% (质量分数) Na2SO4和NaCl + 50% (质量分数) Na2SO4混合盐中450和550 ℃下的热腐蚀行为。结果表明,与316L不锈钢相比,涂层增重降低,耐热腐蚀性好。450 ℃热腐蚀90 h后,涂层腐蚀轻微,生成少量腐蚀产物。而550 ℃时,涂层表面变得更加粗糙且出现明显的开裂现象。NaCl + 50%Na2SO4对涂层的热腐蚀破坏作用大于K2SO4 + 50%Na2SO4。这主要是由于NaCl与涂层表面氧化层反应生成的Cl2可穿透氧化层与未腐蚀涂层发生反应,导致氧化层形成裂纹,加速涂层的热腐蚀行为。

关键词 爆炸喷涂Fe基非晶涂层热腐蚀氧化层    
Abstract

Waste incineration is an alternative way of heating, which can reduce the dependence on fossil fuels and carbon dioxide emissions, but the elements such as S and Cl present in the waste incineration process affect the use of boiler pipes. With the increase of temperature, the hot corrosion phenomenon is intensified, and the hot end pipe component damage is also aggravated, which may cause catastrophic accidents. Therefore, the corrosion resistant protective coating on superheater tube is an effective method to solve this problem. The Fe-based amorphous coating (AMC) has the advantages of low cost and strong corrosion resistance: Firstly, the Fe-based AMC uses Fe-based multi-metallic materials as raw materials, which has lower cost than other kinds of amorphous materials; moreover, this kind of coating has excellent anti-corrosion, wear-resistant and easy to repair. Herein, a novel Fe-based AMC were prepared on 316L stainless steel substrate by detonation spraying technology. The corrosion behavior of AMC coating/316L stainless steel covered with deposit of 2 mg/cm2 mixed salts of either K2SO4 + 50%Na2SO4 or NaCl + 50%Na2SO4 (in mass fraction) was assessed at 450 and 550 oC in air respectively. Results indicate that the coating exhibited good resistance to mixed salts corrosion superior to that of 316L stainless steel substrate. After mixed salts corrosion at 450 oC for 90 h, the coating showed slight corrosion and formation of minimal corrosion products. After corrosion at 550 oC, the coating surface became rougher with visible cracking. The corrosion impact of NaCl + 50%Na2SO4 on the coating was found to be more severe than that of K2SO4 + 50%Na2SO4. This is primarily due to the reaction of NaCl with the oxide layer on the coating surface; leading to the formation of Cl2. Cl2 can penetrate the formed oxide scale, react with the uncorroded coating, induce cracks in the oxide scale, and finally accelerate the corrosion process of the coating.

Key wordsdetonation spraying    Fe-based amorphous coating    hot corrosion    oxide layer
收稿日期: 2024-05-16      32134.14.1005.4537.2024.154
ZTFLH:  TG174  
基金资助:国家自然科学基金(52265024);兰州市青年科技人才创新项目(2023-QN-92)
通讯作者: 翟海民,E-mail:hmzhai@lut.edu.cn,研究方向为非晶涂层耐磨蚀行为
Corresponding author: ZHAI Haimin, E-mail: hmzhai@lut.edu.cn
作者简介: 张勇康,男,1998年生,硕士生
图1  Fe基非晶涂层表面和截面形貌、XRD谱和截面显微硬度分布
图2  Fe基非晶涂层在450和550 ℃时的热腐蚀动力学曲线
SampleTemperature / oCCorrosion mediumCumulative mass gain per unit area / mg·μm-2
316L stainless steel450NaCl + 50%Na2SO45.56
450K2SO4 + 50%Na2SO44.85
550NaCl + 50%Na2SO48.24
550K2SO4 + 50%Na2SO46.83
Coating450NaCl + 50%Na2SO41.60
450K2SO4 + 50%Na2SO41.21
550NaCl + 50%Na2SO43.92
550K2SO4 + 50%Na2SO43.01
表1  316L不锈钢和涂层热腐蚀90 h后的单位面积累积质量增重
图3  Fe基非晶涂层在450和550 ℃时K2SO4 + 50% Na2SO4混合盐中热腐蚀90 h后腐蚀产物的XRD谱
图4  Fe基非晶涂层在K2SO4 + 50%Na2SO4混合盐中不同温度热腐蚀90 h后涂层表面的3D轮廓图
图5  涂层在K2SO4 + 50%Na2SO4中热腐蚀90 h后的表面形貌
PositionFeCrMoOSKCl
A50.1227.5611.849.700.650.13-
B57.359.557.6721.403.120.91-
表2  图5c中A和B点处EDS分析
图6  对应于图5e展示区域的各元素面分布
图7  Fe基非晶涂层在450和550 ℃时NaCl + 50% Na2SO4混合盐中热腐蚀90 h后腐蚀产物的XRD谱
图8  Fe基非晶涂层在NaCl + 50%Na2SO4混合盐中热腐蚀90 h后涂层表面的3D轮廓图
图9  Fe基非晶涂层在NaCl + 50%Na2SO4混合盐中不同温度热腐蚀90 h后的表面形貌
图10  图9b中表面区域各元素的面分布
PositionFeCrMoOSKCl
C57.9522.5712.295.591.29-0.31
D72.735.16-22.05--0.06
表3  图9e中C和D点处EDS分析结果
图11  Fe基非晶涂层在K2SO4 + 50%Na2SO4和NaCl + 50%Na2SO4混合盐中不同温度热腐蚀90 h后的截面形貌
图12  Fe基非晶涂层在450和550 ℃时K2SO4 + 50%Na2SO4中热腐蚀90 h后的XPS谱
图13  Fe基非晶涂层在450和550 ℃时NaCl + 50%Na2SO4中热腐蚀90 h后的XPS谱
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