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中国腐蚀与防护学报  2024, Vol. 44 Issue (6): 1625-1632     CSTR: 32134.14.1005.4537.2024.027      DOI: 10.11902/1005.4537.2024.027
  研究报告 本期目录 | 过刊浏览 |
两种热处理状态的镍基单晶高温合金在900℃(Na2SO4 + NaCl)混合盐中热腐蚀行为研究
张金龙1, 付广艳1(), 宁礼奎2, 刘恩泽2, 谭政2, 佟健2, 郑志2
1.沈阳化工大学机械与动力工程学院 沈阳 110142
2.中国科学院金属研究所 沈阳 110016
Hot Corrosion Behavior of a Nickel Based Single Crystal High Temperature Alloy Subjected to Different Heat Treatments
ZHANG Jinlong1, FU Guangyan1(), NING Likui2, LIU Enze2, TAN Zheng2, TONG Jian2, ZHENG Zhi2
1. School of Mechanical and Power Engineering, Shenyang University of Chemical Technology, Shenyang 110142, China
2. Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016, China
引用本文:

张金龙, 付广艳, 宁礼奎, 刘恩泽, 谭政, 佟健, 郑志. 两种热处理状态的镍基单晶高温合金在900℃(Na2SO4 + NaCl)混合盐中热腐蚀行为研究[J]. 中国腐蚀与防护学报, 2024, 44(6): 1625-1632.
Jinlong ZHANG, Guangyan FU, Likui NING, Enze LIU, Zheng TAN, Jian TONG, Zhi ZHENG. Hot Corrosion Behavior of a Nickel Based Single Crystal High Temperature Alloy Subjected to Different Heat Treatments[J]. Journal of Chinese Society for Corrosion and protection, 2024, 44(6): 1625-1632.

全文: PDF(13348 KB)   HTML
摘要: 

本文对完全热处理(CH)和完全热处理后长期时效(CH-LA)的两种热处理状态的镍基单晶高温合金涂覆75%Na2SO4 + 25%NaCl混合盐膜后进行900℃热腐蚀实验;并利用金相显微镜(OM)、扫描电子显微镜(SEM)、能谱仪(EDS)和X射线衍射仪(XRD)等手段,对合金热腐蚀100 h后的表面形貌、物相组成、元素分布等进行分析,探讨了合金的热腐蚀机理。结果表明:CH样品γ基体上均匀分布着具有良好立方度的细小γ'相;CH-LA样品γ'相产生变形和粗化,而且析出了球状、针状和短棒状的TCP相。两种热处理状态的镍基单晶高温合金的腐蚀动力学曲线均近似抛物线或分段抛物线,CH样品腐蚀速率相对较小,腐蚀膜剥落轻微,表面形成了连续的Al2O3外氧化膜,内层区发生Al内氧化和Cr、Ni的内硫化;CH-LA样品,腐蚀速率相对大,表面腐蚀产物剥落明显,表面形成了较厚的复合氧化物层及极薄的Al2O3层,同时也形成了Al的内氧化和Cr、Ni的内硫化区。

关键词 镍基单晶合金长期时效热腐蚀TCP相    
Abstract

A nickel based single crystal high-temperature alloy was subjected to two different heat- treatments, namely complete heat treatment (CH) and long-term aging after complete heat treatment (CH-LA).Then their hot corrosion behavior beneath a 75%Na2SO4 + 25%NaCl mixed salt film in air at 900℃ was studied by means of metallographic microscopy (OM), scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS), and X-ray diffraction (XRD) methods, in terms of the surface morphology, phase composition, and element distribution of the alloy after 100 h corrosion. The results indicate that fine γ-particles with good cubic degree are uniformly distributed on the matrix γ' phase for the CH alloy. While the γ'-phase was deformed coarsened, and rafted, meanwhile spherical, needle like, and short rod like TCP phases did precipitated for the CH-LA alloy. The corrosion kinetics curves of the two different heat-treated alloys are similar to parabolas or segmented parabolas. The corrosion rate of CH alloy is relatively small, while a continuous Al2O3 outer oxide scale is formed on the surface, and Al internal oxidation and Cr, Ni internal sulfidation occur in the inner layer, and slight spallation of the corrosion product scale was observed. The CH-LA alloy shows a relatively high corrosion rate with significant spallation of the formed surface corrosion products, which is a thick composite oxide scale with an extremely thin Al2O3 scale on the surface, beneath that, there is a zone of internal oxidation of Al and internal sulfidation of Cr and Ni.

Key wordsnickel based single crystal alloy    long term timeliness    hot corrosion    TCP phase
收稿日期: 2024-01-17      32134.14.1005.4537.2024.027
ZTFLH:  TG178  
基金资助:国家重点研发计划(2022YFB3705004)
通讯作者: 付广艳,E-mail: Fu_guangyan@126.com,研究方向为金属材料及腐蚀与防护技术
Corresponding author: FU Guangyan, E-mail: Fu_guangyan@126.com
作者简介: 张金龙,男,1998年生,硕士生
Heat treatment

CH Sample

(completely heat treated)

CH-LA Sample

(complete heat treatment + long-term aging)

Solution1270oC/1 h + 1280oC/1 h + 1290oC/2 h + 1300oC/3 h + 1310oC/30 h, AC

1270oC/1 h + 1280oC/1 h + 1290oC/2 h +

1300oC/3 h + 1310oC/30 h, AC

Primary aging1100oC/4 h, AC1100oC/4 h, AC
Secondary aging870oC/32 h, AC870oC/32 h, AC
Long-term aging-1000oC/600 h, AC
表1  合金的热处理制度
图1  CH和CH-LA样品的显微组织
图2  两种热处理状态的镍基单晶高温合金在900℃腐蚀100 h的增重曲线
图3  两种热处理状态的镍基单晶高温合金在900℃腐蚀100 h的腐蚀深度曲线
图4  两种热处理状态的镍基单晶高温合金基体的XRD谱
图5  两种热处理状态的镍基单晶高温合金在900℃腐蚀100 h后的表面XRD谱
图6  两种热处理状态的镍基单晶高温合金在900℃热腐蚀不同时间后的宏观形貌
图7  CH合金样品在900℃腐蚀100 h后的SEM形貌及EDS图谱
图8  热腐蚀100 h后的CH and CH-LA合金样品的截面形貌
图9  CH-LA样品在900℃腐蚀100 h后的SEM截面形貌及EDS图谱
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