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Journal of Chinese Society for Corrosion and protection  2025, Vol. 45 Issue (4): 947-955    DOI: 10.11902/1005.4537.2024.319
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Effect of Precipitation on Stress Corrosion Cracking Initiation of Nickel Based 718 Alloy in High Temperature and High Pressure Water
LI Weipeng1,2, LUO Kunjie1, WANG Huisheng3, CHEN Jiacheng3, HAN Yaolei1, PANG Xiaolu2, PENG Qunjia1(), QIAO Lijie2()
1 Suzhou Nuclear Power Research Institute, Suzhou 215004, China
2 Beijing Advanced Innovation Center for Materials Genome Engineering, University of Science and Technology Beijing, Beijing 100083, China
3 CGNPC Uranium Resources Co., Ltd., Yangjiang 529500, China
Cite this article: 

LI Weipeng, LUO Kunjie, WANG Huisheng, CHEN Jiacheng, HAN Yaolei, PANG Xiaolu, PENG Qunjia, QIAO Lijie. Effect of Precipitation on Stress Corrosion Cracking Initiation of Nickel Based 718 Alloy in High Temperature and High Pressure Water. Journal of Chinese Society for Corrosion and protection, 2025, 45(4): 947-955.

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Abstract  

Nickel based 718 alloy is commonly used to fabricate grid springs for pressure water reactor, due to its excellent mechanical properties, relative ease of manufacturing, and good corrosion resistance. There is a risk of stress corrosion cracking (SCC) for nickel based 718 alloy in harsh environments such as irradiation, stress, and high temperature and pressure water in the primary circuit. In recent years, fuel rod damage caused by SCC of nickel based 718 alloy grid springs has emerged both domestically and internationally, which has a significant impact on the safety, reliability, and economy of nuclear power plants. Herein, the SCC initiation behavior of nickel based 718 alloy strips, being subjected to standard heat treatment, in a simulated pressurized water environment of primary circuit of nuclear power plant was assessed, while the evolution of crack initiation on the alloy surface was observed through intermittent sampling under different strain conditions. It is found that the cracking of 718 alloy emerged mainly on grain boundaries, meanwhile, the precipitates of (Nb, Ti)C tend to be oxidized into brittle Nb containing oxides. The oxidized (Nb, Ti)C and TiN are easy crack under the action of stress. With the increase of strain, cracks at grain boundaries and on particles (Nb, Ti)C tend to further propagating, and the cracks at TiN tend to expanding towards grain boundaries. Therefore, (Nb, Ti)C and TiN may play a detrimental role to the SCC resistance of nickel based 718 alloy.

Key words:  nuclear power      nickel based 718 alloy      stress corrosion      crack initiation      microstructure     
Received:  30 September 2024      32134.14.1005.4537.2024.319
ZTFLH:  TL341  
Fund: CGN-USTB Joint Research and Development Center for Advanced Energy Materials and Service Safety
Corresponding Authors:  PENG Qunjia, E-mail: qunjiapeng@163.com;
QIAO Lijie, E-mail: lqiao@ustb.edu.cn

URL: 

https://www.jcscp.org/EN/10.11902/1005.4537.2024.319     OR     https://www.jcscp.org/EN/Y2025/V45/I4/947

StripCSiMnPSCrNiMoAlTiNb + TaCoFe
A0.0090.050.260.0030.00118.2853.43.070.511.035.110.0018Bal.
B0.010.040.260.0060.00118.0853.63.060.521.025.040.002Bal.
Table 1  Chemical compositions of two 718 nickel-based alloys
Fig.1  Dimensions of tensile test sample (mm)
Fig.2  Microstructures of A (a) and B (b) types of nickel based 718 alloy strips
Fig.3  SEM morphology of A type of 718 alloy strips
PositionNiCrFeNbCTiN
Location 11.820.780.8669.7617.589.20-
Location 23.371.831.414.125.3662.8521.05
Location 349.3517.9417.464.826.431.01-
Table 2  EDS analysis results of three points marked in Fig.3
AlloyRp0.2 / MPaRm/ MPaA / %
Strip A1089128018.5
Strip B1112129919
Table 3  Mechanical properties of two types of 718 alloy strips
Fig.4  In-situ SEM observation and EDS analysis of A type of 718 alloy strips during SSRT experiment in high-temperature and high-pressure water environment, showing the presence of cracks at different strains (a-c) and compositions of (Nb, Ti)C (d) in Fig.4a2 and TiN (e) in Fig.4a3 precipitation phases
Fig.5  In-situ SEM observation and EDS analysis of B type of 718 alloy strips during SSRT experiment in high-temperature and high-pressure water environment, showing the presence of cracks at different strains (a-c) and compositions of (Nb, Ti)C (d) in Fig.5a2 and TiN (e) in Fig.5a3 precipitation phases
MaterialsStrainCrack density #cracks/mm2Crack length per unit area / μm·mm-2
Strip A10%744
15%48356
Strip B10%33253
15%1451314
Table 4  Densities and lengths of cracks for two types of 718 alloy strips during SSRT at different strains
Fig.6  Typical fracture morphologies of A type (a) and B type (b) of 718 alloy strips after SSRT experiment in high-temperature and high-pressure water environment
Fig.7  SEM observation and EDS analysis of TiN phase on the surface of B type of 718 alloy strips after 10% strain during SSRT test in nitrogen environment at 320 ℃
Fig.8  SEM observation (a) and EDS analysis (b) of (Nb,Ti)C phase on the surface of B type of 718 alloy strips after 10% strain during SSRT test in nitrogen environment at 320 ℃
MaterialsCharacteristics of original organizational structureCrack density at different positions
Density of precipitated phases #cracks/mm2StrainCrack density at grain boundaries / #cracks·mm-2Crack density at precipitated phases / #cracks·mm-2
Strip A13010%34
15%408
Strip B36310%2112
15%12045
Table 5  Characteristic data of cracks for two types of 718 alloy strips
Fig.9  SEM images of (Nb, Ti)C precipitates for fractured strip A (a) and strip B with 10% strain (b)
Fig.10  SEM observation and EDS analysis of (Nb, Ti)C precipitates on the surface of strip B
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