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| Manufacturing and Research Progress in Metallic Bond Coats for Thermal Barrier Coatings |
ZHANG Han, LIU Xuanzhen, HUANG Aihui, ZHAO Xiaofeng, LU Jie( ) |
| Shanghai Key Laboratory of Advanced High-Temperature Materials and Precision Forming, School of Materials Science and Engineering, Shanghai Jiao Tong University, Shanghai 200240, China |
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Cite this article:
ZHANG Han, LIU Xuanzhen, HUANG Aihui, ZHAO Xiaofeng, LU Jie. Manufacturing and Research Progress in Metallic Bond Coats for Thermal Barrier Coatings. Journal of Chinese Society for Corrosion and protection, 2025, 45(1): 20-32.
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Abstract Thermal barrier coatings (TBCs) are widely used to protect the key components of areo- and land-based turbine engines, which is a key technology and an important means to improve engines efficiency and extend service life. The bond coat, as an important component of the TBC system, can relieve the thermal mismatch between the ceramic topcoat and the superalloy substrate, and improve the thermal stability of the thermal barrier coating system. On the other hand, it protects the superalloy substrate from oxidation and corrosion at high temperatures by forming a dense and continuous of Al2O3 layer. Therefore, the service life of the TBCs is predominantly dependent on the performance of bond coat. In this paper, the research progress on the conventional bond coat materials and preparation methods, as well as their advantages and disadvantages are introduced. The newly high-entropy alloy bond coat system is introduced with emphasis on the research progress of composition design, structure and oxidation resistance, as well as its deficiencies. Finally, the research trend of high entropy alloy bond coat materials is prospected.
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Received: 25 August 2024
32134.14.1005.4537.2024.267
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| Fund: National Natural Science Foundation of China(52201082; 51971139) |
Corresponding Authors:
LU Jie, E-mail: lu-jie@sjtu.edu.cn
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