|
|
|
| Current Situation and Prospect of On-line Monitoring Technology for Atmospheric Corrosion Testing of Metallic Materials |
ZHOU Mengxin1, WU Jun1,2( ), FAN Zhibin3, ZHOU Xuejie1, CHEN Hao1 |
1.Wuhan Research Institute of Materials Protection, Wuhan 430030, China
2.Yuli Materials Corrosion National Observation and Research Station, Yuli 841500, China
3.State Grid Shandong Electric Power Research Institute, Jinan 250003, China |
|
|
|
|
Abstract The on-line monitoring technology for atmospheric corrosion testing of metallic materials and coatings is reviewed. The relevant principle and research status of many on-line monitoring methods, such as resistance probe method, galvanic corrosion cell, electrochemical impedance spectroscopy, electrochemical noise method, surface ultrasonic technology, quartz crystal microbalance technology and radio frequency identification technology are introduced. Meanwhile, the electrochemical method, non-electrochemical method and the combination of different methods are described. Finally, the existed problems to be solved, which related with the current online monitoring of atmospheric corrosion, are summarized, and the future research directions of online monitoring technology of atmospheric corrosion are also prospected in terms of the so called "Internet plus" intelligent anticorrosion rout and the development of corrosion big data.
|
|
Received: 24 January 2022
32134.14.1005.4537.2022.027
|
|
|
| Fund: National Science and Technology Resources Investigation Program of China(2019FY010023);Science and Technology Project of State Grid Corporation Headquarters(5200-202016471A-0-0-00) |
| 1 |
Liang C F, Hou W T. Atmospheric corrosion and environment [A]. Proceedings of the Fourth National Corrosion Conference [C]. Beijing, 2003: 77
|
|
梁彩凤, 侯文泰. 大气腐蚀与环境 [A]. 第四届全国腐蚀大会论文集 [C]. 北京, 2003: 77
|
| 2 |
Liu K J. Classification and evaluation of environment of atmospheric corrosion [J]. Total Corros. Control, 2015, 29(10): 26
|
|
刘凯吉. 大气腐蚀环境的分类及腐蚀性评定 [J]. 全面腐蚀控制, 2015, 29(10): 26
|
| 3 |
Cao C N. The Natural Environment of Chinese Materials Corrodes [M]. Beijing: Chemical Industry Press, 2005: 105
|
|
曹楚南. 中国材料的自然环境腐蚀 [M]. 北京: 化学工业出版社, 2005: 105
|
| 4 |
Li X G, Zhang D W, Liu Z Y, et al. Materials science: share corrosion data [J]. Nature, 2015, 527: 441
doi: 10.1038/527441a
|
| 5 |
Liu C B, Wang Q, Niu C D, et al. Monitoring technology for corrosion coupon in oil casing [J]. Well Logging Technol., 2020, 44: 418
|
|
刘春斌, 王琦, 牛承东 等. 油套管腐蚀挂片监测技术 [J]. 测井技术, 2020, 44: 418
|
| 6 |
Cao X L, Deng H D, Lan W, et al. Electrochemical investigation on atmospheric corrosion of carbon steel under different environmental parameters [J]. Anti-Corros. Methods Mater., 2013, 60: 199
doi: 10.1108/ACMM-Apr-2012-1170
|
| 7 |
Li X G. Research progress and prospects of materials environmental corrosion [J]. Bull. Natl. Nat. Sci. Found. China, 2012, 26: 257
|
|
李晓刚. 我国材料自然环境腐蚀研究进展与展望 [J]. 中国科学基金, 2012, 26: 257
|
| 8 |
Hudson J C. Corrosion research: the British iron and steel research association part 1—corrosion of bare ferrous metals [J]. Anti-Corros. Methods Mater., 1957, 4: 320
doi: 10.1108/eb019381
|
| 9 |
Wang Y P, An J F. Comparative analysis of corrosion monitoring results between resistance probe technology and weight loss method [J]. Mater. Prot., 2021, 54(6): 72
|
|
王一品, 安江峰. 电阻探针技术和挂片失重法腐蚀监测结果的对比分析[J]. 材料保护, 2021, 54(6): 72
|
| 10 |
Chen X X, Huang W C, Xu X D, et al. Application of corrosion monitoring system based on resistance probe in cyclic salt mist test [J]. Environ. Technol., 2021, 39(2): 22
|
|
陈心欣, 黄文长, 许雪冬 等. 基于电阻探针的腐蚀监测系统在循环盐雾试验中的应用 [J]. 环境技术, 2021, 39(2): 22
|
| 11 |
Li Q W, Yang Q A, Dong Z H, et al. Resistor method on-line corrosion monitoring instrument for high pressure gas pipeline [P]. Chin Pat, 201218804, 2012
|
|
李琼玮, 杨全安, 董泽华 等. 高压天然气管道电阻法在线腐蚀监测仪 [P]. 中国专利, 201218804, 2012)
|
| 12 |
Li J, Cai W H, Du S M, et al. Online monitoring method for corrosion of tower drum of offshore wind turbine generator [P]. Chin Pat, 112343775A, 2021
|
|
李晶, 蔡文河, 杜双明 等. 一种海上风电机组塔筒腐蚀在线监测方法 [P]. 中国专利, 112343775A, 2021)
|
| 13 |
Bai R L, Dong Z H, Guo X P, et al. Study on principle of electrical resistance probe based on-temperature compensation for corrosion monitoring [J]. Corros. Sci. Prot. Technol., 2007, 19: 338
|
|
柏任流, 董泽华, 郭兴蓬 等. 基于温度补偿的电阻探针腐蚀监测原理的研究 [J]. 腐蚀科学与防护技术, 2007, 19: 338
|
| 14 |
Zhen L Q. Data errors analysis of real-time electric resistance probe and treatment [J]. Corros. Prot. Petrochem. Ind., 2010, 27(2): 31
|
|
郑丽群. 电阻探针实时监测数据的误差分析与处理 [J]. 石油化工腐蚀与防护, 2010, 27(2): 31
|
| 15 |
Zhang W L, Feng D C, Dong L, et al. Numerical simulation of correlation between resistance change and corrosion degree of bar resistance probe [J]. Corros. Prot., 2020, 41(4): 54
|
|
张文亮, 冯大成, 董亮 等. 条形电阻探针电阻变化与腐蚀程度相关性的数值模拟 [J]. 腐蚀与防护, 2020, 41(4): 54
|
| 16 |
Tian Y H. High sensitivity film electrical resistance sensors for atmospheric corrosion monitoring [D]. Wuhan: Huazhong University of Science and Technology, 2016
|
|
田云航. 用于大气腐蚀监测的薄膜电阻传感器研制 [D]. 武汉: 华中科技大学, 2016
|
| 17 |
Liu L, Xu Y Z, Wang Z M, et al. Probing and separating corrosion and erosion of pipeline steel using electrical resistance method in conjunction with electrochemical measurements [J]. Measurement, 2021, 183: 109707
|
| 18 |
Mizuno D, Suzuki S, Fujita S, et al. Corrosion monitoring and materials selection for automotive environments by using atmospheric corrosion monitor (ACM) sensor [J]. Corros. Sci., 2014, 83: 217
doi: 10.1016/j.corsci.2014.02.020
|
| 19 |
Zhang X D. Annual variation of Marine atmospheric corrosive environment conditions was measured by ACM corrosion sensor [J]. Wisco Technol., 1995, (2): 58
|
|
章兴德. 用ACM型腐蚀传感器测定海洋大气腐蚀环境条件的年变化 [J]. 武钢技术, 1995, (2): 58
|
| 20 |
Jin Y H, Ha M G, Jeon S H, et al. Evaluation of corrosion conditions for the steel box members by corrosion monitoring exposure test [J]. Constr. Build. Mater., 2020, 258: 120195
doi: 10.1016/j.conbuildmat.2020.120195
|
| 21 |
Yao X, Zhang M, Yu J F. Development of remote corrosion monitor for power grid equipment [J]. Hubei Electr. Power, 2019, 43(4): 45
|
|
姚鑫, 张明, 余建飞. 电网设备远程腐蚀监测仪研制 [J]. 湖北电力, 2019, 43(4): 45
|
| 22 |
Zhang C S. Prediction technology of corrosion resistance life of different parts of weather-resistant steel bridge [J]. World Bridges, 2002, (1): 55
|
|
张朝生. 耐候性钢桥不同部位耐蚀性寿命的预测技术 [J]. 国外桥梁, 2002, (1): 55
|
| 23 |
Wang J, Chen J J, Xie Y, et al. Evaluation of environmental factors related with atmosphere corrosivity in Hunan Provice by atmospheric corrosion monitoring technique [J]. J. Chin. Soc. Corros. Prot., 2021, 41: 487
|
|
王军, 陈军君, 谢亿 等. 湖南地区大气腐蚀严酷性的环境因素与大气腐蚀监测仪评定 [J]. 中国腐蚀与防护学报, 2021, 41: 487
|
| 24 |
Jiang X, Qu D R, Liu X H. Research development of top of line corrosion (TLC) in wet natural gas pipelines [J]. J. Chin. Soc. Corros. Prot., 2011, 31: 86
|
|
蒋秀, 屈定荣, 刘小辉. 湿气管线的顶部腐蚀研究概况 [J]. 中国腐蚀与防护学报, 2011, 31: 86
|
| 25 |
Cai Y Y, Wang M Y, Pu D, et al. A novel sensor of monitoring top of line corrosion based on multi-electrode system [J]. Corros. Prot., 2021, 42(8): 1
|
|
蔡伊扬, 王明昱, 蒲定 等. 一种基于多电极体系的新型顶部腐蚀监测传感器 [J]. 腐蚀与防护, 2021, 42(8): 1
|
| 26 |
Mu X, Wei J, Dong J H, et al. In situ corrosion monitoring of mild steel in a simulated tidal zone without marine fouling attachment by electrochemical impedance spectroscopy [J]. J. Mater. Sci. Technol., 2014, 30: 1043
doi: 10.1016/j.jmst.2014.03.013
|
| 27 |
Encinas-sánchez V, de Miguel M T, Lasanta M I, et al. Electrochemical impedance spectroscopy (EIS): an efficient technique for monitoring corrosion processes in molten salt environments in CSP applications [J]. Sol. Energy Mater. Sol. Cells, 2019, 191: 157
doi: 10.1016/j.solmat.2018.11.007
|
| 28 |
Ribeiro D V, Abrantes J C C. Application of electrochemical impedance spectroscopy (EIS) to monitor the corrosion of reinforced concrete: a new approach [J]. Constr. Build. Mater., 2016, 111: 98
doi: 10.1016/j.conbuildmat.2016.02.047
|
| 29 |
Liao X N, Cao F H, Chen A N, et al. In-situ investigation of atmospheric corrosion behavior of bronze under thin electrolyte layers using electrochemical technique [J]. Trans. Nonferrous Met. Soc. China, 2012, 22: 1239
doi: 10.1016/S1003-6326(11)61311-3
|
| 30 |
Shitanda I, Okumura A, Itagaki M, et al. Screen-printed atmospheric corrosion monitoring sensor based on electrochemical impedance spectroscopy [J]. Sens. Actuators, 2009, 139B: 292-297
|
| 31 |
Bai D. Electrochemical correlation study of on-line corrosion monitoring probes [D]. Harbin: Harbin Institute of Technology, 2012
|
|
白丹. 在线腐蚀监测探针的电化学相关性探究 [D]. 哈尔滨: 哈尔滨工业大学, 2012
|
| 32 |
Nishikata A, Suzuki F, Tsuru T. Corrosion monitoring of nickel-containing steels in marine atmospheric environment [J]. Corros. Sci., 2005, 47: 2578
doi: 10.1016/j.corsci.2004.10.009
|
| 33 |
Nishikata A, Zhu Q J, Tada E. Long-term monitoring of atmospheric corrosion at weathering steel bridges by an electrochemical impedance method [J]. Corros. Sci., 2014, 87: 80
doi: 10.1016/j.corsci.2014.06.007
|
| 34 |
He Y T, Zhong X K, Hu J Y, et al. Monitoring corrosion fatigue crack formation on drill steel using electrochemical impedance spectroscopy: experiment and modeling [J]. Corros. Sci., 2020, 175: 108880
doi: 10.1016/j.corsci.2020.108880
|
| 35 |
Sun X G, Wang R, Zhang Z Y, et al. On-line corrosion monitoring technology for high-speed train in dynamic service circumstance [J]. J. Chin. Soc. Corros. Prot., 2022, 42: 441
|
|
孙晓光, 王睿, 张志毅 等. 高速列车动态服役环境腐蚀在线监测技术研究 [J]. 中国腐蚀与防护学报, 2022, 42: 441
|
| 36 |
Liu X L, He J P, Chen S J. Electrochemical noise of 7075 aluminum alloy during a simulated atmospheric corrosion process [J]. Corros. Sci. Prot. Technol., 2006, 18: 386
|
|
刘晓磊, 何建平, 陈素晶. 电化学噪声表征7075铝合金的模拟大气腐蚀过程 [J]. 腐蚀科学与防护技术, 2006, 18: 386
|
| 37 |
Han L, Song S Z, Zhang Z. Applying electrochemical noise technique to detect the atmospheric corrosion of aluminum alloy [J]. J. Chin. Soc. Corros. Prot., 2009, 29: 471
|
|
韩磊, 宋诗哲, 张正. 电化学噪声技术在铝合金大气腐蚀检测中的应用 [J]. 中国腐蚀与防护学报, 2009, 29: 471
|
| 38 |
Xia D H, Song Y, Song S Z, et al. Detection of atmospheric corrosion of 316L stainless steels by electrochemical noise: theoretical model and applications [J]. Corros. Sci. Prot. Technol., 2019, 31: 557
|
|
夏大海, 宋扬, 宋诗哲 等. 316L不锈钢大气腐蚀的电化学噪声检测: 理论模型与应用 [J]. 腐蚀科学与防护技术, 2019, 31: 557
|
| 39 |
Zhang Z Z. Research and development of electrochemical noise measurement method for metal corrosion [J]. China Met. Bull., 2021, (9): 182
|
|
张中正. 金属腐蚀电化学噪声测量法的研究与进展 [J]. 中国金属通报, 2021, (9): 182
|
| 40 |
Li H J, Wang Q S, Liao Z H, et al. Electrochemical noise behavior of X70 steel and its weld in Cl--containing high pH solution [J]. J. Chin. Soc. Corros. Prot., 2022, 42: 60
|
|
李鸿瑾, 王歧山, 廖子涵 等. X70钢及其焊缝在含Cl-高pH值溶液中电化学噪声行为研究 [J]. 中国腐蚀与防护学报, 2022, 42: 60
|
| 41 |
Xia D H, Ma C, Song S Z, et al. Assessing atmospheric corrosion of metals by a novel electrochemical sensor combining with a thin insulating net using electrochemical noise technique [J]. Sens. Actuators, 2017, 252B: 353
|
| 42 |
Ma C, Wang Z Q, Behnamian Y, et al. Measuring atmospheric corrosion with electrochemical noise: a review of contemporary methods [J]. Measurement, 2019, 138: 54
doi: 10.1016/j.measurement.2019.02.027
|
| 43 |
Liu P, Hu Y, Chen Y, et al. Investigation of novel embedded piezoelectric ultrasonic transducers on crack and corrosion monitoring of steel bar [J]. Constr. Build. Mater., 2020, 235: 117495
doi: 10.1016/j.conbuildmat.2019.117495
|
| 44 |
Zou F X, Cegla F B. On quantitative corrosion rate monitoring with ultrasound [J]. J. Electroanal. Chem., 2018, 812: 115
doi: 10.1016/j.jelechem.2018.02.005
|
| 45 |
Majhi S, Mukherjee A, George N V, et al. Corrosion monitoring in steel bars using laser ultrasonic guided waves and advanced signal processing [J]. Mech. Syst. Signal Process., 2021, 149: 107176
doi: 10.1016/j.ymssp.2020.107176
|
| 46 |
Wang F P, Yan C W, Zhang X Y, et al. Quartz crystal microbalance and its applications in atmospheric corrosion studies [J]. Chemistry, 2001, 64: 382
|
|
王凤平, 严川伟, 张学元 等. 石英晶体微天平 (QCM) 及其在大气腐蚀研究中的应用 [J]. 化学通报, 2001, 64: 382
|
| 47 |
Forslund M, Majoros J, Leygraf C. A sensor system for high resolution in situ atmospheric corrosivity monitoring in field environments [J]. J. Electrochem. Soc., 1997, 144: 2637
doi: 10.1149/1.1837876
|
| 48 |
Wan Y, Yu H, Wang Y N. Atmospheric corrosion of plated aluminum in situ with the quartz crystal microbalance [J]. J. Shenyang Jianzhu Univ. (Nat. Sci.), 2009, 25: 722
|
|
万晔, 于欢, 王艳娜. 石英晶体微天平原位研究铝的大气腐蚀 [J]. 沈阳建筑大学学报 (自然科学版), 2009, 25: 722
|
| 49 |
Wang F P, Yan C W, Zhang X Y, et al. Corrosion kinetics of zinc under thin electrolyte film by means of QCM [J]. Acta Phys. Chim. Sin., 2001, 17: 319
doi: 10.3866/PKU.WHXB20010408
|
|
王凤平, 严川伟, 张学元 等. 石英晶体微天平研究Zn在薄液膜下的腐蚀动力学 [J]. 物理化学学报, 2001, 17: 319
|
| 50 |
Qu Q, Yan C W, Cao C N. Effect of NaCl on initial atmospheric corrosion of zinc by using quartz crystal microbalance [J]. Corros. Sci. Prot. Technol., 2002, 14: 139
|
|
屈庆, 严川伟, 曹楚南. 用石英晶体微天平研究NaCl对Zn大气腐蚀的影响 [J]. 腐蚀科学与防护技术, 2002, 14: 139
|
| 51 |
Wan S, Ma X Z, Miao C H, et al. Inhibition of 2-phenyl imidazoline on chloride-induced initial atmospheric corrosion of copper by quartz crystal microbalance and electrochemical impedance [J]. Corros. Sci., 2020, 170: 108692
doi: 10.1016/j.corsci.2020.108692
|
| 52 |
Zakipour S, Leygraf C, Portnoff G. ChemInform abstract: studies of corrosion kinetics on electrical contact materials by means of quartz crystal microbalance and XPS [J]. Chem. Informationsdienst, 1986, 17(39): 24
|
| 53 |
Bu G Q. Research of radio frequency identification hoisting machinery technology [J]. Hoisting Conveyin Mach., 2011, (3): 74
|
|
卜广强. 射频识别起重机械的应用技术研究 [J]. 起重运输机械, 2011, (3): 74
|
| 54 |
Yasri M, Lescop B, Diler E, et al. Monitoring uniform and localised corrosion by a radiofrequency sensing method [J]. Sens. Actuators, 2018, 257B: 988
|
| 55 |
Zhang H, Yang R Z, He Y Z, et al. Identification and characterisation of steel corrosion using passive high frequency RFID sensors [J]. Measurement, 2016, 92: 421
doi: 10.1016/j.measurement.2016.06.041
|
| 56 |
Hamlaoui Y, Pedraza F, Tifouti L. Corrosion monitoring of galvanised coatings through electrochemical impedance spectroscopy [J]. Corros. Sci., 2008, 50: 1558
doi: 10.1016/j.corsci.2008.02.010
|
| 57 |
Dong Y Y. Design and application research of on-line corrosion monitoring sensor based on impedance analysis [D]. Nanjing: Nanjing University of Aeronautics and Astronautics, 2018
|
|
董叶语. 基于阻抗分析的腐蚀监测传感器的设计与应用研究 [D]. 南京: 南京航空航天大学, 2018
|
| 58 |
Su Q, Allahar K, Bierwagen G. Embedded electrode electrochemical noise monitoring of the corrosion beneath organic coatings induced by ac-dc-ac conditions [J]. Electrochim. Acta, 2008, 53: 2825
doi: 10.1016/j.electacta.2007.10.063
|
| 59 |
Liang Y, Wei S C, Sun H Y, et al. A system of coating corrosion monitoring based on corrosion potential [J]. Corros. Prot., 2011, 32(9): 725
|
|
梁义, 魏世丞, 孙虎元 等. 一种基于腐蚀电位的涂层腐蚀监测系统 [J]. 腐蚀与防护, 2011, 32(9): 725
|
| 60 |
Ju P F, Zhao X N, Xiong L L, et al. Effects of fluorescent agent on sensitivity of corrosion monitoring of anticorrosion coatings on aluminum alloy [J]. China Surf. Eng., 2018, 31(3): 116
|
|
鞠鹏飞, 赵祥妮, 熊亮亮 等. 荧光剂对铝合金防护涂层腐蚀监测敏感性的影响 [J]. 中国表面工程, 2018, 31(3): 116
|
| 61 |
Lv J, Yue Q X, Ding R, et al. Intelligent anti-corrosion and corrosion detection coatings based on layered supramolecules intercalated by fluorescent off-on probes [J]. J. Taiwan Inst. Chem. Eng., 2021, 118: 309
doi: 10.1016/j.jtice.2020.12.032
|
| 62 |
Tao L. Research on corrosion detection technologies for typical metals and coating system in nature environment [D]. Tianjin: Tianjin University, 2009
|
|
陶蕾. 典型金属材料和涂层体系自然环境腐蚀检测技术研究 [D]. 天津: 天津大学, 2009
|
| 63 |
Latif J, Khan Z A, Stokes K. Structural monitoring system for proactive detection of corrosion and coating failure [J]. Sens. Actuators, 2019, 301A: 111693
|
| 64 |
Liu J H, Shao Y W, Meng G Z, et al. Analysis of corrosion process of thin organic coatings using EIS and EN methods [J]. Paint Coat. Ind., 2008, 38(6): 62
|
|
刘继慧, 邵亚薇, 孟国哲 等. 利用电化学阻抗谱和电化学噪声分析薄有机涂层的腐蚀过程 [J]. 涂料工业, 2008, 38(6): 62
|
| 65 |
Song S Z, Wang S Y, Gao Z M, et al. Atmospheric forepart corrosion behaveiors of nonferrous metal based on image recognition [J]. Acta Metall. Sin., 2002, 38: 893
|
|
宋诗哲, 王守琰, 高志明 等. 图像识别技术研究有色金属大气腐蚀早期行为 [J]. 金属学报, 2002, 38: 893
|
| No Suggested Reading articles found! |
|
|
Viewed |
|
|
|
Full text
|
|
|
|
|
Abstract
|
|
|
|
|
Cited |
|
|
|
|
| |
Shared |
|
|
|
|
| |
Discussed |
|
|
|
|
