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中国腐蚀与防护学报  2026, Vol. 46 Issue (2): 611-619     CSTR: 32134.14.1005.4537.2025.226      DOI: 10.11902/1005.4537.2025.226
  研究报告 本期目录 | 过刊浏览 |
含砂3.5%NaCl溶液中90°弯管冲刷腐蚀损伤机制研究
胡宗武1(), 刘建国2, 王钰3, 李楷1
1.兰州理工大学石油化工学院 兰州 730050
2.中国石油大学储运与建筑工程学院 青岛 266580
3.中国石油工程建设有限公司青海分公司 敦煌 736202
Erosion-corrosion Failure Mechanism of 90° Elbow in 3.5%NaCl Solution Containing Sand
HU Zongwu1(), LIU Jianguo2, WANG Yu3, LI Kai1
1.College of Petrochemical Technology, Lanzhou University of Technology, Lanzhou 730050, China
2.College of Pipeline and Civil Engineering, China University of Petroleum, Qingdao 266580, China
3.China Petroleum Engineering Construction Corporation Qinghai Company, Dunhuang 736202, China
引用本文:

胡宗武, 刘建国, 王钰, 李楷. 含砂3.5%NaCl溶液中90°弯管冲刷腐蚀损伤机制研究[J]. 中国腐蚀与防护学报, 2026, 46(2): 611-619.
Zongwu HU, Jianguo LIU, Yu WANG, Kai LI. Erosion-corrosion Failure Mechanism of 90° Elbow in 3.5%NaCl Solution Containing Sand[J]. Journal of Chinese Society for Corrosion and protection, 2026, 46(2): 611-619.

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摘要: 

通过管流式实验装置模拟油气田输水管线,采用失重法量化冲刷腐蚀速率,通过表面分析技术表征冲刷腐蚀形貌,以探究90°弯管在含砂3.5%NaCl溶液中的冲刷腐蚀特征及损伤机制。结果表明,在单独腐蚀条件下,弯管耐腐蚀性能良好;单独冲刷条件下,弯管耐磨损性能良好。液固两相流条件下,弯管冲刷腐蚀损伤严重,尤其在弯管的外侧、底部和出口处,而轴向角为30°~60°的弯管底部外侧冲刷腐蚀相对较轻。冲刷腐蚀速率中,冲刷腐蚀交互作用速率均较高,而纯冲刷磨损速率和纯腐蚀速率均较小,冲刷腐蚀速率达到纯腐蚀速率的41~56倍和纯冲刷磨损速率的45~112倍。在交互作用速率中,冲刷引起的腐蚀速率变化量占比高达70%~80%,显著大于腐蚀引起的冲刷速率变化量,且二者均为正值。因此,冲刷与腐蚀的交互作用是弯管冲刷腐蚀急剧增大的主要原因,二者相互促进,冲刷是导致碳钢弯管破坏的主要因素。研究结果为冲刷腐蚀环境下管道的防护提供科学依据。

关键词 碳钢弯管液固两相流冲刷磨损冲刷腐蚀交互作用    
Abstract

In oil and gas fields, water pipelines often suffer from erosion-corrosion problems caused by liquid-solid two-phase flow, leading to frequent pipeline leakages and affecting normal production. Hence, the erosion-corrosion characteristics of 90° horizontal elbows of carbon steel in liquid-solid two-phase flow conditions (namely sand and 3.5%NaCl solution) was assessed via a home-made pipeline two phase flow experimental setup to simulate the actual service conditions of oil and gas field water pipelines. The aim is to reveal the erosion-corrosion damage mechanism of carbon steel elbows in these conditions and to provide guidance for corrosion protection. Meanwhile, the weight loss method was used to quantify the erosion-corrosion rates, and surface analysis techniques were used to characterize the erosion-corrosion morphologies. The results show that in corrosion conditions of merely 3.5%NaCl solution without sand, the elbow has good corrosion resistance; in erosion conditions of merely 3.5%NaCl solution without sand, it has good wear resistance. However, in liquid-solid two-phase flow conditions, the elbow suffers severe erosion-corrosion damage, particularly on the outward facing side, bottom and outlet of the elbow. The erosion-corrosion, where at the outer edge at the bottom area of the pipe with an axial angle of 30°-60° is relatively less. In general, the erosion-corrosion rate should include items such as pure corrosion, pure erosion, and the interaction between corrosion and erosion. In the present case, the item of erosion-corrosion interaction rate is rather higher, and the other two items is relatively lower. In fact, the erosion-corrosion interaction rates reached 41~56 times the pure corrosion rates and 45-112 times the pure erosion rates. In the interaction rates, the change in corrosion rate caused by erosion accounts for as much as 70% to 80%, which is significantly higher than the change in erosion rate caused by corrosion, and both are positive values. Therefore, the interaction between erosion and corrosion is the main cause for the sharp increase in erosion-corrosion of the elbow, as the two factors promote each other. In summary, erosion in the liquid-solid medium is the main factor leading to the failure of the carbon steel elbow. The results provide a scientific basis for pipeline protection in erosion-corrosion environments.

Key wordscarbon steel elbows    liquid-solid two-phase flow    erosion wear    erosion-corrosion    interaction
收稿日期: 2025-07-15      32134.14.1005.4537.2025.226
ZTFLH:  TG172.2  
基金资助:中国石油科技创新基金(2024DQ02-0101);甘肃省青年科技基金(23JRRA774)
通讯作者: 胡宗武,E-mail:huzw@lut.edu.cn,研究方向为多相流及其冲蚀、腐蚀及防护
作者简介: 胡宗武,男,1989年生,硕士,副教授
图1  实验装置示意图
图2  测试弯管结构示意图
图3  固体颗粒粒径分布
图4  弯管的纯冲刷磨损速率分布
图5  水平弯管上冲刷腐蚀速率、砂浓度和剪切应力分布
图6  弯管上冲刷腐蚀交互作用速率分布
图7  环向角90°位置试样的冲刷腐蚀速率中各部分对比
图8  环向角90°位置试样的交互作用速率中两部分所占百分数
图9  弯管上典型位置试样清除腐蚀产物后的冲刷腐蚀宏观形貌
图10  坑点和沟槽的三维形貌
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