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中国腐蚀与防护学报  2026, Vol. 46 Issue (2): 381-392     CSTR: 32134.14.1005.4537.2025.151      DOI: 10.11902/1005.4537.2025.151
  研究报告 本期目录 | 过刊浏览 |
蒸汽锅炉与蒸汽管路异种金属焊接的腐蚀机理研究
郑彬彬, 周宇航, 朱琦(), 张涛, 王福会
东北大学 数字钢铁全国重点实验室 沈阳 110819
Research on Corrosion Mechanisms of Dissimilar Metal Welding in Steam Boilers and Steam Pipelines
ZHENG Binbin, ZHOU Yuhang, ZHU Qi(), ZHANG Tao, WANG Fuhui
State Key Laboratory of Digital Steel, Northeastern University, Shenyang 110819, China
引用本文:

郑彬彬, 周宇航, 朱琦, 张涛, 王福会. 蒸汽锅炉与蒸汽管路异种金属焊接的腐蚀机理研究[J]. 中国腐蚀与防护学报, 2026, 46(2): 381-392.
Binbin ZHENG, Yuhang ZHOU, Qi ZHU, Tao ZHANG, Fuhui WANG. Research on Corrosion Mechanisms of Dissimilar Metal Welding in Steam Boilers and Steam Pipelines[J]. Journal of Chinese Society for Corrosion and protection, 2026, 46(2): 381-392.

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摘要: 

蒸汽锅炉20#钢与蒸汽管路316L不锈钢之间采用氩弧焊,焊接电流为80A,电弧电压11 V,焊接速度6~8 cm/min,制作20#钢/碳钢焊材/20#钢焊接管线钢,以及20#钢/316L焊材/316L钢焊接管线钢。其在正常工作环境中,未到规定服役时间,接头处便发生失稳断裂。为研究其腐蚀断裂机理,将两种试样浸泡于模拟水质环境中,分析环境因素对腐蚀速率影响的权重。并采用四点弯曲实验对试样进行模拟测试。利用扫描电镜观察表面形貌,采用红外光谱和Raman光谱测试分析腐蚀产物物相组成。结果表明,20#/316L钢焊接头在不同环境中的腐蚀速率均高于20#/20#钢焊接头,温度是影响腐蚀速率的决定性因素;20#/316L钢焊接头的20#钢一侧热影响区存在大量条状铁素体,易引发点蚀孕育。在焊接造成的残余应力和结构应力的作用下,预制缺口底部区域将发生严重的应力集中现象,诱发应力腐蚀。

关键词 异种金属焊接模拟环境四点弯曲腐蚀机理    
Abstract

Ordinary, the weld joint of 20# steel of the steam boiler to 316L stainless steel of the steam pipeline was made by argon arc welding method with the following welding parameters: a welding current of 80 A, an arc voltage of 11 V, and a welding speed ranging from 6 to 8 cm/min. In this way, the weld joints of 20#/20# steel and 20#/316L steel were welded with carbon steel and 316L steel as filler material respectively. However, even under normal operating conditions, instability fractures occur at the joints before the specified service time is reached. To investigate the corrosion fracture mechanism, samples of the above two types of joints are immersed in a simulated water to analyze the weight of environmental factors on the corrosion rate of the joints. Additionally, four-point bending tests are conducted to simulate the conditions experienced of the joints during service. Surface morphologies are observed using scanning electron microscopy, while the phase composition of corrosion products is analyzed via infrared spectroscopy and Raman spectrometer. The results indicate that the corrosion rates of 20#/316L steel welded joints are higher than those of 20#/20# steel welded joints across different environments, with temperature being the decisive factor influencing the corrosion rate. A significant amount of strip-like ferrite is present in the heat-affected zone on the 20# steel side of the 20#/316L steel welded joint, which is prone to initiating pitting corrosion. Under the combined effects of residual stress and structural stress caused by welding, severe stress concentration occurs at the bottom region of the prefabricated notch, inducing stress corrosion.

Key wordsdissimilar metal welding    simulated environment    four-point bending    corrosion mechanism
收稿日期: 2025-05-19      32134.14.1005.4537.2025.151
ZTFLH:  TG174  
通讯作者: 朱琦,E-mail:zhuq@smm.neu.edu.cn,研究方向为腐蚀防护涂层
作者简介: 郑彬彬,男,2001年生,硕士生
图1  腐蚀试验的示意图和实验设备
SampleTest numberSample thickness / mmApplied stress / MPaDeflection / mm
20#/20# steel1-11.402400.172
1-21.372400.176
1-31.402400.172
20#/316L steel2-11.372400.176
2-21.382400.175
2-31.392400.173
表1  四点弯曲实验参数
图2  20#钢/316L焊材(WM)/316L钢外表面和内表面的残余应力
图3  20#/20#钢焊接接头的表面和截面宏观形貌及焊接头的显微组织
图4  20#/316L钢表面与截面宏观形貌及其显微组织
Test numberA (temperature)B (phosphates)C (sulfite)Vcorr (20#/20# steel) / mm·a-1Vcorr (20#/316 steel) / mm·a-1
1+1+1+10.390.48
2+1+1-10.440.69
3+1-1+10.180.25
4+1-1-10.310.56
5-1+1+10.0580.097
6-1+1-10.0650.11
7-1-1+10.0430.064
8-1-1-10.0530.071
表2  20#/20#钢和20#/316L钢焊接接头腐蚀速率
图5  环境因素对腐蚀速率影响权重
图6  不同时间腐蚀下20#/20#钢和20#/316L钢宏观形貌
图7  20#/20#钢焊接头腐蚀不同时间的微观组织形貌
图8  20#/316L钢焊接头腐蚀不同时间的微观组织形貌
图9  20#/20#钢、20#/316L钢热影响区浸泡前后的截面SEM形貌
图10  20#/20#钢和20#/316L钢焊接接头四点弯曲浸泡720 h后热影响区截面SEM形貌
图11  20#/316L钢焊接接头四点弯曲实验720 h后热影响区截面组织形貌
图12  20#/20#钢焊接接头表面腐蚀产物的FT-IR谱
图13  20#/316L钢焊接接头表面腐蚀产物的FT-IR光谱
图14  20#/20#钢焊接接头表面腐蚀产物的Raman光谱
图15  20#/316L钢焊接接头表面腐蚀产物的Raman光谱
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