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中国腐蚀与防护学报  2026, Vol. 46 Issue (2): 365-380     CSTR: 32134.14.1005.4537.2025.099      DOI: 10.11902/1005.4537.2025.099
  研究报告 本期目录 | 过刊浏览 |
Al-10%RE (RE = Ce、Nd、Y、La)合金在典型海洋大气环境下的腐蚀行为研究
谢睿1,2,3,4, 蒋全通1,2,3,4(), 韩东晓5, 陈烨5, 刘万鹏5, 裴炎彤5, 段继周1,2,3,4, 侯保荣1,2,3,4
1.青岛理工大学机械与汽车工程学院 青岛 266520
2.中国科学院海洋研究所 海洋关键材料全国重点实验室 青岛 266071
3.三亚海洋生态环境工程研究院 三亚 572000
4.崂山实验室 青岛 266237
5.中国航天科工集团第二研究院六九九厂 北京 100031
Corrosion Behavior of Al-10%RE (RE = Ce, Nd, Y, La) Alloys in Typical Marine Atmospheric Environments
XIE Rui1,2,3,4, JIANG Quantong1,2,3,4(), HAN Dongxiao5, CHEN Ye5, LIU Wanpeng5, PEI Yantong5, DUAN Jizhou1,2,3,4, HOU Baorong1,2,3,4
1.School of Mechanical and Automotive Engineering, Qingdao University of Technology, Qingdao 266520, China
2.Key Laboratory of Advanced Marine Materials, Institute of Oceanology, Chinese Academy of Sciences, Qingdao 266071, China
3.Sanya Institute of Oceanology, Sanya 572000, China
4.Laoshan Laboratory, Qingdao 266237, China
5.Factory, Second Research Academy, China Aerospace Science and Industry Corporation, Beijing 100031, China
引用本文:

谢睿, 蒋全通, 韩东晓, 陈烨, 刘万鹏, 裴炎彤, 段继周, 侯保荣. Al-10%RE (RE = Ce、Nd、Y、La)合金在典型海洋大气环境下的腐蚀行为研究[J]. 中国腐蚀与防护学报, 2026, 46(2): 365-380.
Rui XIE, Quantong JIANG, Dongxiao HAN, Ye CHEN, Wanpeng LIU, Yantong PEI, Jizhou DUAN, Baorong HOU. Corrosion Behavior of Al-10%RE (RE = Ce, Nd, Y, La) Alloys in Typical Marine Atmospheric Environments[J]. Journal of Chinese Society for Corrosion and protection, 2026, 46(2): 365-380.

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摘要: 

将二元稀土铝合金Al-10%RE (RE = Ce、Nd、Y、La,质量分数)在三亚和青岛2个大气腐蚀试验站进行了大气环境暴露试验。通过测量质量损失、观察腐蚀形貌、分析腐蚀产物和进行电化学测试等手段研究其在典型海洋大气环境下的腐蚀行为。结果表明,110 d的试验周期内,2个试验站的腐蚀速率关系是青岛>三亚,这可能与大气中SO2含量有关。4种铝合金腐蚀速率关系Al-10Nd > Al-10La > Al-10Y > Al-10Ce,这可能与其微观结构析出相的数量和分布有关。2个试验站的腐蚀都是以局部腐蚀为主,形成的腐蚀产物成分差别不明显,主要产物是Al2O3、AlO(OH)和Al(OH)3。此外,青岛站还生成了少量Al2(SO4)3。生成的腐蚀产物膜对腐蚀过程有一定影响,合金的保护能力会随着时间的推移而发生变化。

关键词 稀土铝合金海洋大气腐蚀工业大气暴露腐蚀腐蚀机理    
Abstract

The binary Al-alloy Al-10%RE (Ce, Nd, Y, La) was placed in two atmospheric corrosion test stations (Sanya and Qingdao) for the purpose of conducting atmospheric exposure tests. The corrosion behavior in typical marine atmospheric environments was studied by measuring mass loss, observing corrosion morphology, analyzing corrosion products and performing electrochemical tests. The findings demonstrated that the corrosion rate relationship between the two test stations was Qingdao > Sanya during the 110 d test cycle, which may be associated with the SO2 content in the atmosphere. And the corrosion rate relationship of the four binary aluminium alloys is Al-10Nd > Al-10La > Al-10Y > Al-10Ce, which may be related to the number and distribution of their microstructural precipitated phases. The corrosion at the two test stations was mainly localized, and the composition of the corrosion products formed did not differ significantly, with the main products being Al2O3, AlO(OH) and Al(OH)3. In addition, a small amount of Al2(SO4)3 was generated at the Qingdao station. The corrosion product film that is generated exerts an effect on the corrosion process, and the protective ability of the alloy changes over time.

Key wordsAl-RE alloys    marine atmospheric corrosion    industrial atmospheres    exposure corrosion    corrosion mechanisms
收稿日期: 2025-03-26      32134.14.1005.4537.2025.099
ZTFLH:  TG174  
基金资助:山东省自然科学基金(ZR2024ME163);海南省崖州湾科技创新联合项目课题(2021CXLH0005);青岛海洋科学与技术国家实验室"问海计划"课题(2021WHZZB2301)
通讯作者: 蒋全通,E-mail:jiangquantong@qdio.ac.cn,研究方向为海洋腐蚀与防护
作者简介: 谢 睿,女,1988年生,博士生
Elements alloysREFeSiZn
Al-10Y9.82≤ 0.002≤ 0.001≤ 0.04
Al-10Nd9.56≤ 0.002≤ 0.001≤ 0.04
Al-10La10.21≤ 0.002≤ 0.001≤ 0.04
Al-10Ce10.33≤ 0.002≤ 0.001≤ 0.04
表1  合金的实际成分 (mass fraction / %)
StationGeographic coordinateAverage T / ℃Average RH / %Precipitation / mm
East longitudeNorth latitude
Qingdao120°31′36°31′29.0071.20515.7
Sanya109°29′18°13′28.9083.30591.4
表2  试验站的地理位置和试验期间的气象因素
Al-alloysParallel samplesΔW / gS / cm2T / dΔW / mg·cm-2·a-1Average value / mg·cm-2·a-1Standard deviation / mg·cm-2·a-1
Al-10CeSample 10.003171100.590.650.09
Sample 20.004171100.78
Sample 30.003171100.59
Al-10NdSample 10.006171101.171.170.48
Sample 20.003171100.59
Sample 30.009171101.76
Al-10LaSample 10.004171100.780.850.09
Sample 20.004171100.78
Sample 30.005171100.98
Al-10YSample 10.004171100.780.650.18
Sample 20.002171100.39
Sample 30.004171100.78
表3  Al-10%RE合金在三亚站大气暴晒110 d后的失重率
Al-alloysParallel samplesΔW / gS / cm2T / dΔW / mg·cm-2·a-1Average value / mg·cm-2·a-1Standard deviation / mg·cm-2·a-1
Al-10CeSample 10.041561102.432.330.37
Sample 20.031561101.84
Sample 30.046561102.73
Al-10NdSample 10.058561103.443.770.27
Sample 20.069561104.09
Sample 30.064561103.79
Al-10LaSample 10.041561102.433.040.51
Sample 20.062561103.67
Sample 30.051561103.02
Al-10YSample 10.041561102.432.410.22
Sample 20.036561102.13
Sample 30.045561102.67
表4  Al-10%RE合金在青岛站大气暴晒110 d后的失重率
图1  Al-10%RE合金在三亚站大气暴晒110 d后的表面形貌SEM图
图2  Al-10%RE合金在青岛站大气暴晒110 d后的表面形貌SEM图
图3  Al-10%RE合金在三亚站大气暴晒110 d并去除腐蚀产物后的表面形貌SEM图
图4  Al-10%RE合金在青岛站大气暴晒110 d并去除腐蚀产物后的表面形貌SEM图
图5  Al-10%RE合金在三亚站大气暴晒110 d后表面腐蚀产物的EDS成分分析
图6  Al-10%RE合金在三亚站大气暴晒110 d后的表面XRD图谱
图7  Al-10%RE合金在青岛站大气暴晒110 d后的表面腐蚀产物的EDS成分分析
图8  Al-10%RE合金在青岛站大气暴晒110 d后的表面XRD图谱
图9  Al-10%RE合金在三亚和青岛站大气暴晒110 d后的激光共聚焦形貌图
图10  在三亚和青岛站大气暴晒110 d后的Al-10%RE合金在天然海水中OCP测试结果
图11  在三亚和青岛站大气暴晒110 d后的Al-10%RE合金在天然海水中电化学阻抗测试结果
图12  阻抗曲线拟合简化的等效电路图
SamplesRq/ Ω·cm2CPE1-T/ 10-5 Ω-1·cm-2·s-nnRp/ 104 Ω·cm2Rct/ 105 Ω·cm2
Al-10La28.761.190.821.971.34
Al-10Nd6.811.430.744.603.06
Al-10Y10.302.090.741.221.63
Al-10Ce21.151.220.722.802.42
表5  在三亚站暴晒后的Al-10%RE合金的阻抗拟合参数
SamplesRq/ Ω·cm2CPE1-T/ 10-5 Ω-1·cm-2·s-nnRp/ 104 Ω·cm2Rct/ 104 Ω·cm2
Al-10La5.631.920.781.4514.3
Al-10Nd9.121.380.784.127.23
Al-10Y6.211.180.819.052.85
Al-10Ce8.359.010.891.054.10
表6  在青岛站暴晒后的Al-10%RE合金的阻抗拟合参数
图13  在三亚和青岛站大气暴晒110 d后的Al-10%RE合金在天然海水中极化曲线测试结果
图14  Al-RE合金在大气暴露过程中的腐蚀机理示意图
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