Please wait a minute...
中国腐蚀与防护学报  2023, Vol. 43 Issue (1): 166-172     CSTR: 32134.14.1005.4537.2022.083      DOI: 10.11902/1005.4537.2022.083
  研究报告 本期目录 | 过刊浏览 |
沙粒粒径对混凝土表面高速水流空蚀的影响
董志勇(), 徐旭意, 李宇航
浙江工业大学土木工程学院 杭州 310023
Effect of Sand Grain Size on Cavitation Erosion of Concrete Induced by High Velocity Sand Carrying Water Flow
DONG Zhiyong(), XU Xuyi, LI Yuhang
College of Civil Engineering, Zhejiang University of Technology, Hangzhou 310023, China
全文: PDF(8247 KB)   HTML
摘要: 

在小型循环式水洞中试验研究了沙粒粒径对高速水流空蚀的影响。由筛分法获取5种沙粒的典型中值粒径 (0.08,0.25,1,2,3 mm),配制相同含沙量S=12 kg/m3的挟沙水样,用红外测沙仪实时量测高速挟沙水流的含沙量。对于每一粒径的挟沙水流,利用压力数据采集系统实时采集水洞工作段的压力,并与清水情形进行比较。制作了水灰比W/C=0.4,灰砂比C/S=1.5,7 d龄期强度fcu,k=17.8 MPa的混凝土试件,安放在水洞工作段混凝土试件盒中进行4 h的空蚀试验,对每一粒径在不同流速时的混凝土试件空蚀量进行了比较。结果表明,在含沙量S=12 kg/m3V=38.2 m/s工况下,空化段挟沙水流压力随粒径的增大而降低,致使初生空化数减小,从而促进空化的形成;空蚀段挟沙水流压力则随粒径增大而升高,具有促进空蚀的作用;混凝土试件的空蚀程度随粒径的增大而加剧,并且流速提高使空蚀范围进一步扩大。

关键词 沙粒粒径混凝土表面空蚀高速水流    
Abstract

Effect of the variation of sand grain size on cavitation erosion of concrete in sand-bearing water flow was experimentally investigated via a small looped water tunnel. Sand grains with five typical median particle sizes (0.08, 0.25, 1, 2 and 3 mm) were obtained by sieving method. For each grain size, the sand-bearing water samples with the same sand content S=12 kg/m3 for each given sand grain size were prepared respectively. The sand content of high-speed sand carrying water flow was real-timely measured by an infrared suspended solid analyzer. The pressure at the working section of the water tunnel for each sand-carrying flow with a given grain size was acquired by pressure data acquisition system in real-time, then of which a comparison was made with the case of clear water. Concrete specimens with water-cement ratio W/C=0.4, cement-sand ratio C/S=1.5,7 d aging strength fcu,k=17.8 MPa were poured. Afterwards, the specimen was placed into a specimen box fixed in the working section of water tunnel to undergo cavitation erosion test for 4 h by different flow speeds for one sand carrying water with a given sand grain size. The results showed that for the case with send content of S=12 kg/m3 and flow speed V=38.2 m/s, the flow pressure at cavitation zone decreased with the increase in sand grain size, which resulted in decrease in the incipient cavitation number and promoted the formation of cavitation; the sand carrying flow pressure at cavitation-erosion zone increased with the increase in sand grain size, which could promote the cavitation erosion. The cavitation erosion level of the concrete specimen was aggravated with the increase in sand grain size, and the cavitation erosion range was further spread with the increasing flow velocity.

Key wordssand grain    grain size    concrete surface    cavitation erosion    high velocity flow
收稿日期: 2022-03-24      32134.14.1005.4537.2022.083
ZTFLH:  TG174  
基金资助:国家自然科学基金(51979248)
作者简介: 董志勇,男,1962年生,博士,教授

引用本文:

董志勇, 徐旭意, 李宇航. 沙粒粒径对混凝土表面高速水流空蚀的影响[J]. 中国腐蚀与防护学报, 2023, 43(1): 166-172.
Zhiyong DONG, Xuyi XU, Yuhang LI. Effect of Sand Grain Size on Cavitation Erosion of Concrete Induced by High Velocity Sand Carrying Water Flow. Journal of Chinese Society for Corrosion and protection, 2023, 43(1): 166-172.

链接本文:

https://www.jcscp.org/CN/10.11902/1005.4537.2022.083      或      https://www.jcscp.org/CN/Y2023/V43/I1/166

图1  文丘里工作段、砼试件安放位置及混凝土试件尺寸
图2  不同粒径时空蚀区时均压力
图3  空化区空化数随粒径的变化
图4  混凝土试件空蚀量随粒径的变化
图5  较高流速时不同粒径时混凝土试件空蚀状况
图6  不同流速时混凝土试件空蚀量随粒径的变化
图7  较低流速时不同粒径时混凝土试件空蚀状况
1 Lee W, Hoopes J A. Prediction of cavitation damage for spillways [J]. J. Hydraul. Eng., 1996, 122: 481
doi: 10.1061/(ASCE)0733-9429(1996)122:9(481)
2 Liu C G. A study on cavitation inception of isolated surface irregularities [A]. Water Conservancy and Hydroelectric Power Research Institute. Collected Research Papers of Water Conservancy and Hydroelectric Power Research Institute: 13. Hydraulics [M]. Beijing: Water Resources and Electric Power Press, 1983: 36
2 刘长庚. 泄水建筑物局部突体初生空化数试验研究 [A]. 中国水利水电科学研究院. 水利水电科学研究院科学研究论文集 : 第13集 (水力学) [M]. 北京: 水利电力出版社, 1983: 36
3 Gao J Z, Pan J Z, He J. High dam discharge energy dissipation and high-speed flow [A]. PanJZ, HeJ. Fifty Years of DAMS in China [M]. Beijing: China Water and Power Press, 2000: 734
3 高季章, 潘家铮, 何璟. 高坝泄洪消能及高速水流 [A]. 潘家铮, 何璟. 中国大坝50年 [M]. 北京: 中国水利水电出版社 2000: 734
4 Wang X, Luo S Z, Hu Y A, et al. High-speed flow erosion on a new roller compacted concrete dam during construction [J]. J. Hydrodyn., 2012, 24: 32
doi: 10.1016/S1001-6058(11)60216-3
5 Tu Q H, Yang L F. Sediment Design Manual [M]. Beijing: China Water & Power Press, 2006
5 涂启华, 杨赉斐. 泥沙设计手册 [M]. 北京: 中国水利水电出版社, 2006
6 L.VIII Rayleigh. On the pressure developed in a liquid during the collapse of a spherical cavity [J]. London, Edinburgh, Dublin Philos. Mag. J. Sci., 1917, 34: 94
7 Kornfeld M, Suvorov L. On the destructive action of cavitation [J]. J. Appl. Phys., 1944, 15: 495
doi: 10.1063/1.1707461
8 Harvey E N, Barnes D K, McElroy W D, et al. Bubble formation in animals. Ⅰ. Physical factors [J]. J. Cell. Comp. Physiol., 1944, 24: 1
doi: 10.1002/jcp.1030240102
9 Harvey E N, Whiteley A H, McElroy W D, et al. Bubble formation in animals. Ⅱ. Gas nuclei and their distribution in blood and tissues [J]. J. Cell. Comp. Physiol., 1944, 24: 23
doi: 10.1002/jcp.1030240103
10 Harvey E N, Barnes D K, McElroy W D, et al. Removal of gas nuclei from liquids and surfaces [J]. J. Am. Chem. Soc., 1945, 67: 156
11 Harvey E N, McElroy W D, Whiteley A H, et al. On cavity formation in water [J]. J. Appl. Phys., 1947, 18: 162
doi: 10.1063/1.1697598
12 Hu H X, Zheng Y G. The effect of sand particle concentrations on the vibratory cavitation erosion [J]. Wear, 2017, 384/385: 95
13 Lian J J, Gou W J, Li H P, et al. Effect of sediment size on damage caused by cavitation erosion and abrasive wear in sediment-water mixture [J]. Wear, 2018, 398/399: 201
14 Chen S Y, Xu W L, Luo J, et al. Experimental study on the mesoscale causes of the effect of sediment size and concentration on material cavitation erosion in sandy water [J]. Wear, 2022, 488/489: 204114
15 Tong Y, Song Q N, Li H L, et al. A comparative assessment on cavitation erosion behavior of typical copper alloys used for ship propeller [J]. J. Chin. Soc. Corros. Prot., 2021, 41: 639
15 佟瑶, 宋亓宁, 李慧琳 等. 三种典型船舶螺旋桨用铜合金的空蚀行为对比研究 [J]. 中国腐蚀与防护学报, 2021, 41: 639
16 Song Q N, Wu Z Y, Li H L, et al. Effect of laser surface melting on cavitation erosion of manganese-nickel-aluminum bronze in 3.5%NaCl solution [J]. J. Chin. Soc. Corros. Prot., 2021, 41: 877
16 宋亓宁, 武竹雨, 李慧琳 等. 激光重熔对高锰铝青铜在3.5%NaCl溶液中空蚀行为的影响研究 [J]. 中国腐蚀与防护学报, 2021, 41: 877
17 Liao T T, Chen H C, Gao T, et al. Research on the size of sediment passing through the turbine effects on cavitation and cavitation erosion for the blade of three gorges hydropower plant [J]. China Rural Water Hydropower, 2012, (2): 121
17 廖庭庭, 陈和春, 高甜 等. 三峡水电站过机泥沙粒径对水轮机叶片空化空蚀的影响 [J]. 中国农村水利水电, 2012, (2): 121
18 Yang J L, Wang J, Chang J S. Effect of sediment-laden flow on cavitation pressure inside of hydraulic machineries in Wanjiazhai Hydropower Station [J]. Water Resour. Hydropower Eng., 2005, 36(5): 64
18 杨娟丽, 王钧, 常近时. 万家寨水电站水中含沙对空化压力的影响 [J]. 水利水电技术, 2005, 36(5): 64
19 Wang L, Zhu R S, Chang J S. Effect of sand concentration in water on cavitation pressure in Qingtongxia and Bapanxia hydropower stations [J]. J. Hydr. Eng., 2008, 27(4): 44
19 王磊, 朱茹莎, 常近时. 青铜峡与八盘峡水电站水中泥沙含量对空化压力的影响 [J]. 水力发电学报, 2008, 27(4): 44
20 Zhang R. Study on cavitation and wear of turbine runner in high sediment content water [D]. Chongqing: Chongqing Jiaotong University, 2020
20 张绒. 高含沙水条件下水轮机转轮的空蚀与磨损研究 [D]. 重庆: 重庆交通大学, 2020
21 Wang J D, Chen H S, Qin L, et al. The key role of micro-particles in hydraulic mechanical cavitation erosion [J]. Chin. Sci. Bull., 2007, 52: 2683
doi: 10.1360/csb2007-52-22-2683
21 汪家道, 陈皓生, 秦力 等. 水力机械空蚀中微颗粒的关键作用 [J]. 科学通报, 2007, 52: 2683
22 Zhao W G, Han X D, Sheng J P, et al. Research on the effects of silt mean diameters and silt concentrations on the cavitation flow in a nozzle [J]. J. Shanghai Jiaotong Univ., 2017, 51: 1399
22 赵伟国, 韩向东, 盛建萍 等. 沙粒粒径与含量对喷嘴空化的影响 [J]. 上海交通大学学报, 2017, 51: 1399
23 Wang X L, Zhang J J, Zhu R S, et al. Analysis of the influence of the solid particle content on the cavitation characteristics of a centrifugal pump [J]. J. Eng. Thermal Energy Power, 2014, 29: 202
23 王秀礼, 张俊杰, 朱荣生 等. 固体颗粒含量对离心泵空化特性影响分析 [J]. 热能动力工程, 2014, 29: 202
24 Yang C X, Dong F D, Cheng X R, et al. Numerical analysis of effect of sand particle size of silt-laden water flow on wear characteristics of centrifugal pump impeller [J]. J. Lanzhou Univ. Technol., 2014, 40(4): 45
24 杨从新, 董富弟, 程效锐 等. 含沙水流中粒径对离心泵叶轮磨损特性影响的数值分析 [J]. 兰州理工大学学报, 2014, 40(4): 45
25 Dong Z Y, Sun J Y, Li Y H, et al. Experimental study of effects of sediment concentration on cavitation erosion in high velocity flows [J]. J. Hydr. Eng., 2021, 40(10): 10
25 董志勇, 孙金阳, 李宇航 等. 含沙量对高速水流空蚀影响的试验研究 [J]. 水力发电学报, 2021, 40(10): 10
26 Lu X F. Influence of sediment concentration and diameter on flow characteristics [D]. Zhengzhou: North China University of Water Resources and Electric Power, 2018
26 路新飞. 含沙量和泥沙粒径对水流特性的影响 [D]. 郑州: 华北水利水电大学, 2018
27 Huang J T, Tian L Y. Effect of liquid viscosity on cavity contraction and expansion [J]. J. Hydraul. Eng., 1988, (12): 41
27 黄继汤, 田立言. 液体粘性对空泡收缩及膨胀的影响 [J]. 水利学报, 1988, (12): 41
28 Jiang S L, Zheng Y G, Yao Z M. Damage behavior of 20SiMn low alloy steel in slurry with different particle sizes [J]. Acta Metall. Sin., 2004, 40: 163
28 姜胜利, 郑玉贵, 姚治铭. 20SiMn低合金钢在不同砂粒粒径的多相流中的损伤行为 [J]. 金属学报, 2004, 40: 163
[1] 王凯, 李晨沛, 卢金玲, 王振江, 王维. NiCoCrFeNb0.45 共晶高熵合金在水力机械中的抗空蚀性能研究[J]. 中国腐蚀与防护学报, 2023, 43(5): 1079-1086.
[2] 宋显志, 朱志平, 周攀, 贺明鹏, 江源康, 王正刚. 聚丙烯酸对Fe3O4的分散特性及其机理研究[J]. 中国腐蚀与防护学报, 2022, 42(3): 479-485.
[3] 宋亓宁, 武竹雨, 李慧琳, 佟瑶, 许楠, 包晔峰. 激光重熔对高锰铝青铜在3.5%NaCl溶液中空蚀行为的影响研究[J]. 中国腐蚀与防护学报, 2021, 41(6): 877-882.
[4] 佟瑶, 宋亓宁, 李慧琳, 许楠, 包晔峰, 张根元, 赵立娟. 三种典型船舶螺旋桨用铜合金的空蚀行为对比研究[J]. 中国腐蚀与防护学报, 2021, 41(5): 639-645.
[5] 任莹, 赵会军, 周昊, 张建伟, 刘雯, 杨足膺, 王磊. 粒径和温度对20号钢冲刷腐蚀协同作用的影响[J]. 中国腐蚀与防护学报, 2021, 41(4): 508-516.
[6] 娄延春; 赵芳欣; 于波; 王景成; 熊云龙 . Cr-Ni型水轮机材料电化学腐蚀和抗空蚀行为[J]. 中国腐蚀与防护学报, 2005, 25(5): 312-316 .
[7] 刘景军; 雍兴跃; 林玉珍; 李效玉 . 不锈钢在氯化物介质中的空泡腐蚀行为及机理[J]. 中国腐蚀与防护学报, 2005, 25(3): 157-162 .
[8] 骆素珍 . 1Cr18Mn14N不锈钢在HCl溶液中的空蚀行为[J]. 中国腐蚀与防护学报, 2004, 24(6): 350-355 .
[9] 骆素珍; 敬和民; 郑玉贵 . CrMnN双相不锈钢的空泡腐蚀行为研究[J]. 中国腐蚀与防护学报, 2003, 23(5): 276-281 .
[10] 骆素珍; 敬和民; 郑玉贵 . 20SiMn在蒸馏水和3%NaCl溶液中的空蚀行为[J]. 中国腐蚀与防护学报, 2003, 23(4): 206-210 .
[11] 王飚; 王宇林; 张自华 . 电镀稀土铬提高水轮机的抗空蚀磨损能力[J]. 中国腐蚀与防护学报, 2003, 23(1): 34-37 .
[12] 柳伟; 郑玉贵; 敬和民 . 20SiMn在单相液流和液固双相流中的空蚀行为[J]. 中国腐蚀与防护学报, 2001, 21(5): 286-290 .
[13] 柳伟; 郑玉贵; 姚治铭 . 金属材料的空蚀研究进展[J]. 中国腐蚀与防护学报, 2001, 21(4): 250-255 .
[14] 孙冬柏; 张秀丽; 俞宏英 . 空蚀过程中电化学电位变化规律研究[J]. 中国腐蚀与防护学报, 2000, 20(5): 308-311 .