柔直换流阀冷却系统关键材料失效与缓解措施研究进展

doi:10.11902/1005.4537.2025.223

中国腐蚀与防护学报

2026, Vol. 46

Issue (3): 653-662 CSTR: 32134.14.1005.4537.2025.223 DOI: 10.11902/1005.4537.2025.223

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柔直换流阀冷却系统关键材料失效与缓解措施研究进展

王彦峰¹, 王流火², 孙仕达¹, 刘琦³, 李亚梅³, 王显宗³(

)

^1.广东电网有限责任公司电网规划研究中心广州 510600
^2.广东电网有限责任公司基建部广州 510600
^3.西安西电电力系统有限公司西安 710065

Research Progress on Failure of Key Materials and Mitigation Measures for Cooling System of Flexible DC Converter Valve

WANG Yanfeng¹, WANG Liuhuo², SUN Shida¹, LIU Qi³, LI Yamei³, WANG Xianzong³(

)

^1.Grid Planning Research Center of Guangdong Power Grid Co. Ltd., Guangzhou 510600, China
^2.Infrastructure Department of Guangdong Power Grid Co. Ltd., Guangzhou 510600, China
^3.Xi'an XD Power Systems Co. Ltd., Xi'an 710065, China

引用本文:

王彦峰, 王流火, 孙仕达, 刘琦, 李亚梅, 王显宗. 柔直换流阀冷却系统关键材料失效与缓解措施研究进展[J]. 中国腐蚀与防护学报, 2026, 46(3): 653-662.
Yanfeng WANG, Liuhuo WANG, Shida SUN, Qi LIU, Yamei LI, Xianzong WANG. Research Progress on Failure of Key Materials and Mitigation Measures for Cooling System of Flexible DC Converter Valve[J]. Journal of Chinese Society for Corrosion and protection, 2026, 46(3): 653-662.

全文: PDF(4277 KB) HTML

摘要:

柔性直流输电系统换流阀水冷系统中，泄漏电流诱发的材料失效问题已成为制约装备可靠性的关键技术瓶颈。本研究从电气工程与材料工程的交叉视角切入，系统论述了实际运行中金属部件腐蚀、均压电极结垢及密封材料老化等典型失效现象，揭示了铝散热器与不锈钢管路在低电导率、高场强环境下的腐蚀行为，阐明腐蚀产物的迁移-沉积致垢机理，为新型电力装备的材料设计与腐蚀防护提供了理论和技术支撑。

关键词 ：柔性直流输电, 电化学腐蚀, 冲刷腐蚀, 铝散热器, 不锈钢, 均压电极

Abstract：

The key material failure induced by leakage current in the water-cooling system of converter valves troubles the stable and secure operation of voltage source converter-high voltage direct current (VSC-HVDC) systems. From an interdisciplinary perspective integrating electrical engineering and materials science, this study systematically investigates typical failure phenomena encountered in actual operations, including corrosion of metal components, scaling on grading electrodes, and aging of sealing materials. It reveals the corrosion behavior of Al-radiators and stainless-steel pipelines under low-conductivity and high electric field conditions, and clarifies the migration-deposition mechanism of corrosion products leading to scaling. These findings may provide valuable reference for material design and corrosion protection in advanced power equipment.

Key words： VSC-HVDC transmission electrochemical corrosion erosion-corrosion aluminum radiator stainless steel grading electrode

收稿日期: 2025-07-14 32134.14.1005.4537.2025.223

ZTFLH:

TG174

基金资助:国家自然科学基金(52471094)

通讯作者: 王显宗，E-mail：xianzong.wang@nwpu.edu.cn，研究方向为金属材料腐蚀与防护

Corresponding author: WANG Xianzong, E-mail: xianzong.wang@nwpu.edu.cn

作者简介: 王彦峰，男，1978年生，硕士，正高级工程师

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https://www.jcscp.org/CN/10.11902/1005.4537.2025.223 或 https://www.jcscp.org/CN/Y2026/V46/I3/653

图1 柔直换流阀冷却系统用铂金均压电极漏电流产生机理和均压电极周围电流和结垢分布[13,22]

图2 泄漏电流作用下铝散热器电解腐蚀机理分析[19~22]

图3 铂金均压电极结垢现象及其电沉积-中和反应-电场吸附协同驱动的结垢机理[29~31]

图4 不锈钢管路的腐蚀防护策略

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