原油储罐自修复涂层适应性分析与展望

doi:10.11902/1005.4537.2025.235

中国腐蚀与防护学报

2026, Vol. 46

Issue (3): 641-652 CSTR: 32134.14.1005.4537.2025.235 DOI: 10.11902/1005.4537.2025.235

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原油储罐自修复涂层适应性分析与展望

成杰¹, 商永滨¹, 张沨喜¹, 卢锋¹, 刘建国²(

)

^1.长庆工程设计有限公司西安 710018
^2.中国石油大学(华东)储运与建筑工程学院青岛 266580

Adaptability Analysis and Prospects of Self-healing Coatings for Crude Oil Storage Tanks

CHENG Jie¹, SHANG Yongbin¹, ZHANG Fengxi¹, LU Feng¹, LIU Jianguo²(

)

^1.Changqing Engineering Design Co. Ltd., Xi'an, 710018, China
^2.College of Pipeline and Civil Engineering, China University of Petroleum (East China), Qingdao 266580, China

引用本文:

成杰, 商永滨, 张沨喜, 卢锋, 刘建国. 原油储罐自修复涂层适应性分析与展望[J]. 中国腐蚀与防护学报, 2026, 46(3): 641-652.
Jie CHENG, Yongbin SHANG, Fengxi ZHANG, Feng LU, Jianguo LIU. Adaptability Analysis and Prospects of Self-healing Coatings for Crude Oil Storage Tanks[J]. Journal of Chinese Society for Corrosion and protection, 2026, 46(3): 641-652.

全文: PDF(778 KB) HTML

摘要:

本文聚焦储罐内顶板、底板、罐壁及加热盘管等关键部位，系统分析了各部位对涂层的性能要求，包括热稳定性、抗腐蚀性以及机械性能等，同时需兼顾响应性能。深入探讨本征型、外援型自修复涂层在原油储罐内应用的优缺点及适用性，发现pH与离子双响应微容器因自修复效率高、抗腐蚀性与耐热性佳、响应性好且成本低更具优势，但需优化微胶囊分散与兼容问题。未来需围绕材料配方、制备工艺等进行优化，以推动自修复涂层在原油储罐防护中的应用，保障行业安全与可持续发展。

关键词 ：原油储罐, 自修复涂层, 适应性

Abstract：

The internal environment of crude oil storage tanks remains complex and harsh over extended periods, leading to frequent failure of conventional protective coatings. As an innovative intelligent protective material, self-healing coatings demonstrate significant application potential for corrosion protection in crude oil storage tanks. This study examines key tank components—including the inner roof, bottom plate, tank wall, and heating coils, and systematically analyzes the performance requirements for coatings in each area, encompassing thermal stability, corrosion resistance, mechanical properties, as well as responsive performance. The paper provides an in-depth evaluation of the advantages, limitations, and applicability of self-healing coatings (both intrinsic and extrinsic) for crude oil storage tank applications. Findings indicate that pH- and ion dual-responsive microcontainers offer superior advantages due to their high self-healing efficiency, excellent corrosion resistance, good thermal stability, strong responsiveness, and cost-effectiveness. However, challenges regarding microcapsule dispersion and matrix compatibility require further optimization.

Key words： crude oil storage tank self-healing coating adaptability

收稿日期: 2025-07-25 32134.14.1005.4537.2025.235

ZTFLH:

TG172

基金资助:低渗透油气田勘探开发国家工程实验室开放课题(KFKT2024-24)

通讯作者: 刘建国，E-mail：liujianguo@upc.edu.cn，研究方向为油气储运安全

Corresponding author: LIU Jianguo, E-mail: liujianguo@upc.edu.cn

作者简介: 成杰，男，1980年生，高级工程师

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图1 DA反应原理示意图

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