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中国腐蚀与防护学报  2026, Vol. 46 Issue (3): 821-832     CSTR: 32134.14.1005.4537.2025.195      DOI: 10.11902/1005.4537.2025.195
  研究报告 本期目录 | 过刊浏览 |
含氧注气驱高Ca2+ 浓度工况下C110钢腐蚀产物膜演变及腐蚀行为研究
赵密锋1,2,3,4, 胡芳婷1,2,3,4, 刘艳明5(), 宋文文1,2,3,4, 谢俊峰1,2,3,4, 吕祥鸿5, 代盼5, 胡航波5
1.中国石油天然气集团有限公司超深层复杂油气藏勘探开发技术研发中心 库尔勒 841000
2.新疆维吾尔自治区超深层复杂油气藏勘探开发工程研究中心 库尔勒 841000
3.新疆超深油气重点实验室 库尔勒 841000
4.中国石油塔里木油田分公司油气工艺研究院 库尔勒 841000
5.西安石油大学材料科学与工程学院 西安 710065
Evolution of Corrosion Products Film and Corrosion Behavior of C110 Steel Under High-temperature and High-pressure O2-CO2 Atmosphere in a Simulated Drilling Fluid with High Mineral Content and High Concentration of Ca2+
ZHAO Mifeng1,2,3,4, HU Fangting1,2,3,4, LIU Yanming5(), SONG Wenwen1,2,3,4, XIE Junfeng1,2,3,4, LV Xianghong5, DAI Pan5, HU Hangbo5
1.R&D Center for Ultra Deep Complex Reservior Exploration and Development, Korla 841000, China
2.Engineering Research Center for Ultra-deep Complex Reservoir Exploration and Development, Xinjiang Uygur Autonomous Region, Korla 841000, China
3.Xinjiang Key Laboratory of Ultra-deep Oil and Gas, Korla 841000, China
4.Oil and Gas Technology Research Institute of PetroChina Tarim Oilfield Branch, Korla 841000, China
5.College of Materials Science and Engineering, Xi'an Shiyou University, Xi'an 710065, China
引用本文:

赵密锋, 胡芳婷, 刘艳明, 宋文文, 谢俊峰, 吕祥鸿, 代盼, 胡航波. 含氧注气驱高Ca2+ 浓度工况下C110钢腐蚀产物膜演变及腐蚀行为研究[J]. 中国腐蚀与防护学报, 2026, 46(3): 821-832.
Mifeng ZHAO, Fangting HU, Yanming LIU, Wenwen SONG, Junfeng XIE, Xianghong LV, Pan DAI, Hangbo HU. Evolution of Corrosion Products Film and Corrosion Behavior of C110 Steel Under High-temperature and High-pressure O2-CO2 Atmosphere in a Simulated Drilling Fluid with High Mineral Content and High Concentration of Ca2+[J]. Journal of Chinese Society for Corrosion and protection, 2026, 46(3): 821-832.

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摘要: 

基于国内西部某油田高温高压、高矿化度、高Ca2+浓度地层水且含O2-CO2气驱受效井工况,采用高温高压腐蚀浸泡实验以及电化学测试系统,研究了C110钢在不同氧分压(0~0.4 MPa)环境下的腐蚀产物演变及腐蚀行为。结果表明:随着氧分压增加,C110钢的均匀腐蚀速率从0.59 mm/a显著增加至3.56 mm/a,局部腐蚀程度加剧。在单独CO2环境下,C110钢表面形成具有一定保护作用的高电阻复合产物膜(内层FeCO3和外层CaCO3),腐蚀电流密度较小;在O2-CO2共存条件下,腐蚀产物膜内开始生成FeO(OH)及Fe2O3,且在高氧分压(PO2 = 0.4 MPa)条件下,腐蚀产物膜由表及里由疏松多孔的Fe2O3、弥散分布Fe2O3的CaCO3层及少量不连续的FeCO3组成,导致产物膜电阻急剧下降,腐蚀电流密度升高。此外,Fe2O3的生成可促进CaCO3沉淀,在溶解氧和高浓度Ca2+的协同作用下,FeCO3保护膜减少,CaCO3呈现内向/外向两种生长模式,且Ca2+耦合Cl-加剧局部腐蚀。本研究为高矿化度、高Ca2+浓度及O2-CO2共存工况下C110钢的腐蚀机理提供了一定的理论依据,并为苛刻工况受效井管柱腐蚀防护设计提供了重要参考。

关键词 C110钢O2-CO2腐蚀高矿化度Ca2+腐蚀行为    
Abstract

By taking the service conditions of a high salinity reservoir water environment with high temperature, high pressure, high-Ca2+ concentration and O2-CO2 coexistence in a western oilfield in China into account, the evolution of corrosion products film and corrosion behavior of C110 steel in different oxygen partial pressures (0-0.4 MPa) were investigated using a high-temperature/high-pressure reactor and an electrochemical testing system. The results showed that as the oxygen partial pressure increased, the uniform corrosion rate of the steel significantly rose from 0.59 to 3.56 mm/a, with intensified localized corrosion. In pure CO2 environment, a highly resistive composite film (inner layer FeCO3 and outer layer CaCO3) with protective properties was formed, resulting in low corrosion current density. In conditions of coexisting O2-CO2, additional FeO(OH) and Fe2O3 appeared in the corrosion products. Notably, under high oxygen partial pressure (PO2 = 0.4 MPa), the corrosion product film was composed of a top layer of porous Fe2O3, intermediate CaCO3 layer with dispersed Fe2O3 particles, and discontinuous inner layer FeCO3. This structural evolution drastically reduced the film resistance and increased the corrosion current density. Moreover, Fe2O3 promoted the precipitation of CaCO3. Under the synergistic effect of O2 and CaCO3, the protective FeCO3 film diminished, and CaCO3 exhibited both inward and outward growth patterns. Additionally, the coupling of Ca2+ and Cl- exacerbated localized corrosion. This study will provide in-depth theoretical insights into the corrosion mechanisms of C110 steel in coditions of high-salinity, high-Ca2+ concentration, and O2-CO2 coexistence etc., offering important reference for corrosion protection design in harsh production well environments.

Key wordsC110 steel    O2-CO2 corrosion    high salinity    Ca2+    corrosion behavior
收稿日期: 2025-06-23      32134.14.1005.4537.2025.195
ZTFLH:  TG172  
基金资助:国家重大科技基础设施开放课题基金(MSAF-2023-001);陕西省自然科学基础研究计划(2025JC-YBMS-466)
通讯作者: 刘艳明,E-mail:ymliu10s@alum.imr.ac.cn,研究方向为金属的腐蚀与防护
Corresponding author: LIU Yanming, E-mail: ymliu10s@alum.imr.ac.cn
作者简介: 赵密锋,女,1979年生,高级工程师
Temperature/ ℃CO2/ MPaO2/ MPaCorresponding oxygen content / %
1200.500
0.0040.01
0.040.1
0.41.0
表1  高温高压腐蚀实验条件
图1  C110钢在不同氧分压下腐蚀的宏观形貌及均匀腐蚀速率
图2  C110钢在不同氧分压下腐蚀168 h后的局部腐蚀形貌
图3  C110钢在不同氧分压下腐蚀168 h后的XRD图谱
图4  C110钢在不同氧分压下腐蚀168 h后的表面SEM形貌图及对应区域的EDS分析结果
图5  C110钢在纯CO2条件下腐蚀168 h后的截面形貌及元素分布图
图6  C110钢在高含氧环境(PO2= 0.4 MPa)下腐蚀168 h后的截面形貌及元素分布图
图7  C110钢在不同氧分压环境下的动电位极化曲线及线性极化曲线
PO2 / MPaEcorr / mVIcorr / μA·cm-2ba / mV·dec-1bc / mV·dec-1Rp / Ω·cm2
0-6222.007141.06-156.544371.60
0.004-5745.76160.90-132.271596.21
0.04-55913.94348.84-127.99714.57
0.4-547890.5645.75-7.92
表2  C110钢在不同实验条件下的极化曲线拟合参数
图8  C110钢在不同环境下的电化学阻抗随时间变化曲线
图9  C110钢在不同氧分压下腐蚀72 h的EIS图谱及等效电路图
PO2 / MPaRs / Ω·cm2Qdl / 10-5 F/cm2Rct / Ω·cm2Qf / 10-4 F·cm-2Rf / Ω·cm2L / H·cm-2RL / Ω·cm2
00.0184.5766.353.3413060--
0.0041.5514.032.9410.221997--
0.042.553.311.5526.211097--
0.41.13169.605.1513.533.2020.4760.68
表3  C110钢在不同氧分压环境下腐蚀72 h的阻抗谱拟合结果
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