Please wait a minute...
Journal of Chinese Society for Corrosion and protection  2024, Vol. 44 Issue (4): 909-917    DOI: 10.11902/1005.4537.2023.290
Current Issue | Archive | Adv Search |
Preparation and Corrosion Resistance of Superamphiphobic Surface on B10 Cu-alloy
ZHANG Jihao, XU Yacheng, JIA Xueyuan, GAO Rongjie()
School of Materials Science and Engineering, Ocean University of China, Qingdao 266100, China
Cite this article: 

ZHANG Jihao, XU Yacheng, JIA Xueyuan, GAO Rongjie. Preparation and Corrosion Resistance of Superamphiphobic Surface on B10 Cu-alloy. Journal of Chinese Society for Corrosion and protection, 2024, 44(4): 909-917.

Download:  HTML  PDF(8403KB) 
Export:  BibTeX | EndNote (RIS)      
Abstract  

A superamphiphobic surface film with good corrosion protection durability was successfully prepared on B10 Cu-alloy by chemical etching with 1.5 mol/L FeCl3 solution and then modifying with 1H,1H,2H,2H-perfluorodecyltriethoxysilane. The contact angle of water and ethylene glycol on the prepared surface is 158° and 151° respectively. The morphology, chemical composition and corrosion resistance of the superamphiphobic surface film/B10 Cu-alloy were characterized by means of SEM, XRD, EDS and XPS as well as EIS test and Tafel polarization curve and electrochemical test. The results show that compared with the bare B10 Cu-alloy, the corrosion potential of the superamphiphobic surface film/B10 Cu-alloy is positively shifted to -0.248 V, its corrosion current density Icorr = 2.05 × 10-6 A·cm-2 decreases by one order of magnitude, and the charge transfer resistance increases by one order of magnitude, showing excellent corrosion resistance. The charge-transfer resistance of the superamphiphobic film/B10 Cu-alloy after immersion in 3.5%NaCl solution for 5 d is still significantly higher than that of the bare Cu-alloy, in other words, it still maintains good corrosion resistance.

Key words:  superamphiphobic surface      B10 copper alloy      chemical etching      anti-corrosion     
Received:  12 September 2023      32134.14.1005.4537.2023.290
ZTFLH:  TG174  
Fund: National Natural Science Foundation of China-Shandong Joint Fund(U1706221)
Corresponding Authors:  GAO Rongjie, E-mail: dmh206@ouc.edu.cn

URL: 

https://www.jcscp.org/EN/10.11902/1005.4537.2023.290     OR     https://www.jcscp.org/EN/Y2024/V44/I4/909

Fig.1  Schematic diagram of preparation process of superamphiphobic surface on B10 copper alloy
Fig.2  Change of contact angle of specimen surface under different concentration (a), temperature (b), etching time (c) and modification time (d)
Liquid

Surface tension

(mN·m-1, 20oC)

BareSandingSanding + etching + modifying
Water72.8

92.9°

70.8°

158.3°

Ethylene glycol47.7

70.4°

55.0°

151.5°

Table1  Variation of contact angle on samples with different liquids under different processing conditions
Fig.3  Surface morphologies of bare sample (a) and superamphiphobic sample (b-d)
Fig.4  Laser confocal imaging of the surface of bare sample (a) and superamphiphobic sample (b)
Sample

Sa

μm

Sdr

μm

Surface area /

cross-sectional area

Bare0.640.401.09
Superamphiphobic0.820.461.13
Table 2  Surface roughness parameter of the bare sample and superamphiphobic sample
Fig.5  XRD pattern of the superamphiphobic sample
Fig.6  EDS mapping of bare sample in Fig.3a (a) and superamphiphobic sample in Fig.3b (b)
Fig.7  XPS spectra of superamphiphobic sample: (a) survey, (b) F 1s, (c) C 1s, (d) Si 2p
Fig.8  FT-IR spectrum of the as-prepared superamphiphobic surface with PFDTS modification
Fig.9  Potentiodynamic polarization curves of bare sample and superamphiphobic sample
Fig.10  Nyquist (a), impedance module (b) and phase angle (c) plots of the bare sample and superamphiphobic sample in 3.5%NaCl solution and its equivalent circuit (d)
Sample

Rs

Ω·cm2

CPE

Rf

Ω·cm2

Rct

Ω·cm2

Cdl

F·cm-2

η
Y0 / S⋅sec nn
Bare2.4515.301 × 10-40.73544.98112243.228 × 10-7-
SA(0 d)4.4188.042 × 10-50.69715.674135604.326 × 10-790.97%
SA(1 d)4.7746.891 × 10-40.65624.30475987.242 × 10-783.89%
SA(3 d)3.1513.752 × 10-40.62607.54161964.122 × 10-780.25%
SA(5 d)5.2013.662 × 10-40.60323.75535873.919 × 10-765.88%
Table 3  Electrochemical fitting parameters
[1] Núñez L, Reguera E, Corvo F, et al. Corrosion of copper in seawater and its aerosols in a tropical island [J]. Corros. Sci., 2005, 47: 461
[2] Zhu M L, Qian H J, Fan W H, et al. Surface lurking and interfacial ion release strategy for fabricating a superhydrophobic coating with scaling inhibition [J]. Petrol. Sci, 2022, 19: 3068
[3] Yuan S J, Choong A M F, Pehkonen S O. The influence of the marine aerobic Pseudomonas strain on the corrosion of 70/30 Cu–Ni alloy [J]. Corros. Sci., 2007, 49: 4352
[4] Appa Rao B V, Chaitanya Kumar K. 5-(3-Aminophenyl)tetrazole-A new corrosion inhibitor for Cu–Ni (90/10) alloy in seawater and sulphide containing seawater [J]. Arab. J. Chem., 2017, 10(suppl.2) : S2245
[5] Jin T Z, Zhang W F, Li N, et al. Surface characterization and corrosion behavior of 90/10 copper-nickel alloy in marine environment [J]. Materials (Basel), 2019, 12: 1869
[6] Darmanin T, Guittard F. Superhydrophobic and superoleophobic properties in nature [J]. Mater. Today, 2015, 18: 273
[7] Li Y Q, Si W T, Gao R J. Facile preparation of superamphiphobic aluminum alloy surfaces and their corrosion resistance [J]. Surf. Coat. Technol., 2022, 430: 127997
[8] Guo Z G, Liu W M. Biomimic from the superhydrophobic plant leaves in nature: Binary structure and unitary structure [J]. Plant Sci., 2007, 172: 1103
[9] Huang P, Gao R J, Liu W B, et al. Fabrication of superamphiphobic surface for nickel-plate on pipeline steel by salt solution etching and its anti-corrosion properties [J]. J. Chin. Soc. Corros. Prot., 2021, 41: 96
黄 鹏, 高荣杰, 刘文斌 等. 盐溶液刻蚀-氟化处理制备X65管线钢镀镍超双疏表面及其耐蚀性研究 [J]. 中国腐蚀与防护学报, 2021, 41: 96
[10] Liu Y, Han X Y, Chen C, et al. A fluorine-free and nanoparticle-free superhydrophobic coating: A mechanism and self-cleaning application investigation [J]. Appl. Surf. Sci., 2023, 608: 155103
[11] Feng L B, Yan Z N, Shi X T, et al. Anti-icing/frosting and self-cleaning performance of superhydrophobic aluminum alloys [J]. Appl. Phys., 2018, 124A: 142
[12] Xu Y H, Li X L, Wang X Y, et al. Synergistic effect of micro-nano surface structure and surface grafting on the efficient fabrication of durable super-hydrophobic high-density polyethylene with self-cleaning and anti-icing properties [J]. Appl. Surf. Sci., 2023, 611: 155654
[13] Wang W, Dong C X, Liu S R, et al. Super-hydrophobic cotton aerogel with ultra-high flux and high oil retention capability for efficient oil/water separation [J]. Colloid. Surf., 2023, 657A: 130572
[14] Zhao M Q, Ma X Q, Chao Y X, et al. Super-hydrophobic magnetic fly ash coated polydimethylsiloxane (MFA@PDMS) sponge as an absorbent for rapid and efficient oil/water separation [J]. Polymers (Basel), 2022, 14: 3726
[15] Khedir K R, Saifaldeen Z S, Demirkan T M, et al. Robust superamphiphobic nanoscale copper sheet surfaces produced by a simple and environmentally friendly technique [J]. Adv. Eng. Mater., 2015, 17: 982
[16] Liu T, Chen S G, Cheng S, et al. Corrosion behavior of super-hydrophobic surface on copper in seawater [J]. Electrochim. Acta, 2007, 52: 8003
[17] Bai Z G, Zhu J Y. A facile preparation method for corrosion-resistant copper superhydrophobic surfaces with ordered microstructures by etching [J]. Coatings, 2023, 13: 1151
[18] Meng X, Wang J L, Zhang J, et al. Electroplated super-hydrophobic Zn-Fe coating for corrosion protection on magnesium alloy [J]. Trans. Nonferrous Met. Soc. China, 2022, 32: 3250
[19] Xi J M, Feng L, Jiang L. A general approach for fabrication of superhydrophobic and superamphiphobic surfaces [J]. Appl. Phys. Lett., 2008, 92: 053102
[20] Guo M M, Liu M L, Zhao W, et al. Rapid fabrication of SERS substrate and superhydrophobic surface with different micro/nano-structures by electrochemical shaping of smooth Cu surface [J]. Appl. Surf. Sci., 2015, 353: 1277
[21] Wan X F, Li Y, Tian C, et al. Fabrication and properties of super-hydrophobic microstructures on magnesium alloys by laser-chemical etching [J]. Appl. Phys., 2022, 128A: 899
[22] Xiao Y T, Qi Y, Shen X J, et al. Preparation of a lotus-leaf-like coating with robust super-hydrophobicity and UV-resistant ability [J]. J. Inorg. Organomet. Polym. Mater., 2023, 33: 579
[23] Mohammadshahi S, Breveleri J, Ling H J. Fabrication and characterization of super-hydrophobic surfaces based on sandpapers and nano-particle coatings [J]. Colloid. Surf., 2023, 666A: 131358
[24] Lü C, Wang F Q, He C X, et al. Preparation of silicone-PCL composite particles with hierarchical structure and the super-hydrophobic fabrics via directly electrostatic spraying [J]. Surf. Coat. Technol., 2022, 449: 128933
[25] Ma Z Y. Exploitation of the factors influencing chemical reaction rate [J]. Modern Chem. Res., 2017, (2): 7
马志彦. 探究影响化学反应速率的因素 [J]. 当代化工研究, 2017, (2): 7
[26] Chu Z L, Seeger S, et al. Superamphiphobic surfaces [J]. Chem. Soc. Rev., 2014, 43: 2784
doi: 10.1039/c3cs60415b pmid: 24480921
[27] Yang J, Zhang Z Z, Xu X H. Superoleophobic textured aluminum surfaces [J]. New J. Chem., 2011, 35: 2422
[28] Ghaffari S, Aliofkhazraei M, Barati Darband G, et al. Review of superoleophobic surfaces: Evaluation, fabrication methods, and industrial applications [J]. Surf. Interfaces, 2019, 17: 100340
[29] Li Y Q, Si W T, Gao R J. Preparation of superamphiphobic surface on Al-alloy and its corrosion resistance [J]. J. Chin. Soc. Corros. Prot., 2022, 42: 966
李育桥, 司伟婷, 高荣杰. 铝合金超双疏表面的制备及其耐蚀性研究 [J]. 中国腐蚀与防护学报, 2022, 42: 966
doi: 10.11902/1005.4537.2021.339
[30] Deng R, Hu Y M, Wang L, et al. An easy and environmentally-friendly approach to superamphiphobicity of aluminum surfaces [J]. Appl. Surf. Sci., 2017, 402: 301
[31] Saleema N, Sarkar D K, Paynter R W, et al. Superhydrophobic aluminum alloy surfaces by a novel one-step process [J]. ACS Appl. Mater. Interfaces, 2010, 2: 2500
[32] Zheng L, Luo S. Fabrication of a durable superhydrophobic surface with corrosion resistance on copper [J]. Int. J. Electrochem. Sci., 2023, 18: 100093
[33] Ge B, Zhang Z Z, Men X H, et al. Sprayed superamphiphobic coatings on copper substrate with enhanced corrosive resistance [J]. Appl. Surf. Sci., 2014, 293: 271
[34] Esmailzadeh S, Khorsand S, Raeissi K, et al. Microstructural evolution and corrosion resistance of super-hydrophobic electrodeposited nickel films [J]. Surf. Coat. Technol., 2015, 283: 337
[1] LIU Guo. Discussion on DC Voltage Gradient (DCVG) Measurement and %IR Calculation of Buried Coating Pipeline[J]. 中国腐蚀与防护学报, 2024, 44(2): 512-518.
[2] SI Weiting, ZHANG Jihao, GAO Rongjie. Preparation of Superamphiphobic Surface on AZ31B Magnesium Alloy and Its Corrosion Resistance[J]. 中国腐蚀与防护学报, 2024, 44(2): 381-388.
[3] LI Danhong, YANG Tengxun, SUN Tianxiang, LI Xinglinmao, MA Chengcheng, ZHANG Yue, CHEN Shougang. Preparation and Anti-corrosion Properties of Silica Aerogel-modified Polyurethane Composite Coatings[J]. 中国腐蚀与防护学报, 2024, 44(1): 167-174.
[4] ZHANG Kaili, DU Lili, TAN Jun, LIU Xiangzhou, MA Ji, QIU Ping. Preparation and Properties of Slippery Anti-corrosion Coating Based on SiO2 with Coral Cluster Morphology[J]. 中国腐蚀与防护学报, 2023, 43(6): 1319-1328.
[5] MENG Fandi, GAO Haodong, LIU Li, CUI Yu, LIU Rui, WANG Fuhui. Preparation and Anticorrosive Performance of a Basalt Organic Coating for Deep Sea Coupled Pressure-fluid Environment[J]. 中国腐蚀与防护学报, 2023, 43(4): 704-712.
[6] YU Fang, WANG Xiang, ZHANG Zhao. Research Progress of Nanofillers for Epoxy Anti-corrosion Coatings[J]. 中国腐蚀与防护学报, 2023, 43(2): 220-230.
[7] LI Yuqiao, SI Weiting, GAO Rongjie. Preparation of Superamphiphobic Surface on Al-alloy and Its Corrosion Resistance[J]. 中国腐蚀与防护学报, 2022, 42(6): 966-972.
[8] LEI Yanhua, LIU Ningxuan, ZHANG Yuliang, CHANG Xueting, LIU Tao. Preparation, Corrosion- and Wear-resistance of Polymethyl Methacrylate Coating Modified with Particles of Basalt/cerium Oxide Composite[J]. 中国腐蚀与防护学报, 2022, 42(4): 597-604.
[9] DAI Weili, WANG Jinghang, LUO Shuai, DU Ning, LIU Fan, XU Lidong, ZHANG Jun, SONG Yuehong, LIU Yanfeng. Fabrication of Super-hydrophobic Surface on AM60 Mg-alloy and Its Corrosion Resistance[J]. 中国腐蚀与防护学报, 2022, 42(2): 301-308.
[10] LIU Shuhui, LIU Bin, XU Dawei, LIU Yu, CHEN Fanwei, LIU Siqi. Research Progress on Anti-corrosion Coatings of Layered Double Hydroxides[J]. 中国腐蚀与防护学报, 2022, 42(1): 16-24.
[11] YIN Xubao, LI Yuqiao, GAO Rongjie. Preparation of Superhydrophobic Surface on Copper Substrate and Its Corrosion Resistance[J]. 中国腐蚀与防护学报, 2022, 42(1): 93-98.
[12] XIA Xiaojian, CAI Jianbin, LIN Deyuan, WAN Xinyuan, LI Yangsen, ZHANG Biaohua, CHEN Yunxiang, HAN Jiceng, ZOU Zhimin, JIANG Chunhai. Corrosion Status, Corrosion Mechanisms and Anti-corrosion Measures in Coastal Substations[J]. 中国腐蚀与防护学报, 2021, 41(5): 697-704.
[13] ZHOU Hao, WANG Shengli, LIU Xuefeng, YOU Shijie. Hybrid Corrosion Inhibitor for Anti-corrosion and Protection of Bronze Relics[J]. 中国腐蚀与防护学报, 2021, 41(4): 517-522.
[14] LUAN Hao, MENG Fandi, LIU Li, CUI Yu, LIU Rui, ZHENG Hongpeng, WANG Fuhui. Preparation and Anticorrosion Performance of M-phenylenediamine-graphene Oxide/Organic Coating[J]. 中国腐蚀与防护学报, 2021, 41(2): 161-168.
[15] HUANG Peng, GAO Rongjie, LIU Wenbin, YIN Xubao. Fabrication of Superamphiphobic Surface for Nickel-plate on Pipeline Steel by Salt Solution Etching and Its Anti-corrosion Properties[J]. 中国腐蚀与防护学报, 2021, 41(1): 96-100.
No Suggested Reading articles found!