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Journal of Chinese Society for Corrosion and protection  2012, Vol. 32 Issue (6): 507-512    DOI:
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EFFECTS OF PARAMETERS ON SURFACE MORPHOLOGY AND CORROSION RESISTANCE OF PHOSPHATE FILM FOR AZ31 MAGNESIUM ALLOY
CUI Xuejun1,2, LIU Chunhai1,2, LI Mingtian1,2, LIN Xiuzhou1,2, LIU Yuanhong3
1. Materials Corrosion and Protection Key Laboratory of Sichuan Province, Sichuan University of Science and Engineering, Zigong 643000
2. College of Materials and Chemical Engineering, Sichuan University of Science and Engineering, Zigong 643000
3. Sichuan Kehong Oil and Gas Engineering Co. Ltd., Chengdu 510213
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Abstract  

A phosphate solution, free of chromate, fluorides and nitrite, was prepared to form the corrosion resistance conversion film on the AZ31 magnesium alloy surface via chemical deposition, and the effects of film-forming temperature and free acid on surface morphology and corrosion resistance of the film were investigated via CuSO4 pitting corrosion test, scanning electron microscopy and potentiodynamic polarization curves. The denser film with grain of 20 μm, whose time of CuSO4 pitting corrosion resistance is longer than 5 min, is obtained on the following process: film-forming temperature 95℃, FA 4~5, ratio of TA/FA 15~20. The Ecorr with the film is shifted positively 110 mV(vs. SCE), the Icorr is decreased approximately by three orders compared with that of the bare substrate AZ31 respectively. The results show also that the existence of the film has a great inhibitive action on anodic dissolution and restraint action on the cathodic hydrogen evolution. The dense film is not obtained when the film-forming temperature is lower than 75℃, but increasing with the film-forming temperature, the grain is refiner and the film is denser, which can improve corrosion resistance performance of AZ31 magnesium alloy. Unfortunately, higher film-forming temperature is easy to accelerate hydrolysis of the phosphate and cause plenty of residues phosphide. But the decreasing of residues phosphide can be effectively controlled by controlling the adding amount of the free acid, which further improve quality of the film and decrease the cost.

Key words:  magnesium alloy      phosphate film      environment friendly      film-forming temperature      free acid     
Received:  24 November 2011     
ZTFLH:  TG174  
Corresponding Authors:  CUI Xuejun     E-mail:  cxj2046@163.com

Cite this article: 

CUI Xuejun, LIU Chunhai, LI Mingtian, LIN Xiuzhou, LIU Yuanhong. EFFECTS OF PARAMETERS ON SURFACE MORPHOLOGY AND CORROSION RESISTANCE OF PHOSPHATE FILM FOR AZ31 MAGNESIUM ALLOY. Journal of Chinese Society for Corrosion and protection, 2012, 32(6): 507-512.

URL: 

https://www.jcscp.org/EN/     OR     https://www.jcscp.org/EN/Y2012/V32/I6/507

 


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