|
|
First Principles Study on Effect of Al-O Element Aggregation on Oxidation of a Ni-based Single Crystal Superalloy |
PEI Haiqing1, XIAO Jingbo2, LI Wei2( ), YU Haoyu1, WEN Zhixun1, YUE Zhufeng1 |
1 State Key Laboratory of Clean and Efficient Turbomachinery Power Equipment, School of Mechanics, Civil Engineering and Architecture, Northwestern Polytechnical University, Xi'an 710129, China 2 School of Energy and Power Engineering, Changsha University of Science & Technology, Changsha 410114, China |
|
Cite this article:
PEI Haiqing, XIAO Jingbo, LI Wei, YU Haoyu, WEN Zhixun, YUE Zhufeng. First Principles Study on Effect of Al-O Element Aggregation on Oxidation of a Ni-based Single Crystal Superalloy. Journal of Chinese Society for Corrosion and protection, 2025, 45(1): 173-181.
|
Abstract Ni-based single crystal superalloys have been widely used as materials for aircraft engine turbine blades due to their excellent high-temperature mechanical properties. The harsh service environment can lead to severe oxidation of the superalloys for turbine blades. In contrast to the high-temperature mechanical properties, further research is needed on the oxidation behavior of the Ni-based single crystal superalloys. Herein, the evolution mechanism of the oxide scale on Ni-based single crystal superalloy has been studied through first-principles calculations and oxidation experiments. By analyzing the interface adhesion energy and charge distribution, while taking the impact of O and Al atoms on the interface stability into account, it is determined that the Al-O structure has been identified as the most stable NiAl/NiO interface model. The aggregation of O and Al atoms at the interface may weaken the bonding strength of the NiAl/NiO interface, which means that the interface tends to be separated easily. The oxidation behavior of the alloy was examined using XRD, EDS, SEM, etc., in terms of the oxidation kinetics of the alloy, as well as the morphology and phase composition of the oxide scales. Results indicate that NiO forms initially during the alloy oxidation, followed by Al2O3 beneath NiO. As O and Al atoms aggregate at the interface, NiO tends to separate from the alloy surface. By combining first-principles calculations with the oxidation test results, the mechanism of evolution of the oxide scale on the alloy was ultimately elucidated.
|
Received: 25 August 2024
32134.14.1005.4537.2024.268
|
|
Fund: National Natural Science Foundation of China(52105147);National Technology Foundation Project(JSXX2021607A0XX) |
Corresponding Authors:
LI Wei, E-mail: lwzzgjajie@126.com
|
1 |
Xia W S, Zhao X B, Yue L, et al. A review of composition evolution in Ni-based single crystal superalloys [J]. J. Mater. Sci. Technol., 2020, 44: 76
doi: 10.1016/j.jmst.2020.01.026
|
2 |
Behera A, Sahoo A K, Mahapatra S S. Application of Ni-based superalloy in aero turbine blade: a review [J]. Proc. Inst. Mech. Eng. Part E: J. Process Mech. Eng., 2023: 09544089231219104
|
3 |
Li F, Wen Z X, Luo L, et al. Fatigue life estimation of nickel-based single crystal superalloy with different inclined film cooling holes: initial damage quantification and coupling of damage-fracture mechanics models [J]. Int. J. Plast., 2024, 176: 103967
|
4 |
Lu P, Jin X C, Li P, et al. Crystal plasticity constitutive model and thermodynamics informed creep-fatigue life prediction model for Ni-based single crystal superalloy [J]. Int. J. Fatigue, 2023, 176: 107829
|
5 |
Williams J C, Starke Jr E A. Progress in structural materials for aerospace systems [J]. Acta Mater., 2003, 51: 5775
|
6 |
Zhang M, Zhao Y S, Guo Y Y, et al. Effect of overheating events on microstructure and low-cycle fatigue properties of a nickel-based single-crystal superalloy [J]. Metall. Mater. Trans., 2022, 53A: 2214
|
7 |
Wen Z X, Li F, Li M. Evaluation method of equivalent initial flaw size and fatigue life prediction of nickel-based single crystal superalloy [J]. Multidiscip. Model. Mater. Struct., 2023, 19: 1311
|
8 |
Wang J L, Chen M H, Yang L L, et al. Nanocrystalline coatings on superalloys against high temperature oxidation: a review [J]. Corros. Commun., 2021, 1: 58
|
9 |
Yang Y F, Sun W Y, Chen M H, et al. Oxidation behavior of a single crystal Ni-based superalloy N5 and its nanocrystalline coating at 900 oC in O2 and O2 + 20%H2O environment [J]. J. Chin. Soc. Corros. Prot., 2023, 43: 55
|
|
杨依凡, 孙文瑶, 陈明辉 等. 镍基单晶高温合金N5及其纳米晶涂层在900 ℃下O2和O2 + 20%H2O气氛中的氧化行为 [J]. 中国腐蚀与防护学报, 2023, 43: 55
doi: 10.11902/1005.4537.2022.040
|
10 |
Chen Y, Yao Z H, Dong J X, et al. Molecular dynamics simulation of the γ′ phase deformation behaviour in nickel-based superall-oys [J]. Mater. Sci. Technol., 2022, 38: 1439
|
11 |
Mukherji D, Gilles R, Strunz P, et al. Measurement of γ′ precipitate morphology by small angle neutron scattering [J]. Scr. Mater., 1999, 41: 31
|
12 |
Yang Y Q, Zhao Y C, Wen Z X, et al. Synergistic effect of multiple molten salts on hot corrosion behaviour of Ni-based single crystal superalloy [J]. Corros. Sci., 2022, 204: 110381
|
13 |
Montero X, Ishida A, Meißner T M, et al. Effect of surface treatment and crystal orientation on hot corrosion of a Ni-based single-crystal superalloy [J]. Corros. Sci., 2020, 166: 108472
|
14 |
Geng Y X, Mo Y, Zheng H Z, et al. Effect of laser shock peening on the hot corrosion behavior of Ni-based single-crystal superalloy at 750 oC [J]. Corros. Sci., 2021, 185: 109419
|
15 |
Liu C, Yang W C, Cao K L, et al. New insights into the microstructural stability based on the element segregation behavior at γ/γ′ interface in Ni-based single crystal superalloys with Ru addition [J]. J. Mater. Sci. Technol., 2023, 154: 232
|
16 |
Sun J Y, Li Q S, Guo H B, et al. Effect of interdiffusion between Ni-Al coating and substrate on microstructure stability of single crystal superalloy [J]. J. Chin. Soc. Corros. Prot., 2016, 36: 497
|
|
孙井永, 李秋实, 郭洪波 等. Ni-Al涂层与单晶合金互扩散行为及其对界面合金组织稳定性的影响 [J]. 中国腐蚀与防护学报, 2016, 36: 497
doi: 10.11902/1005.4537.2016.130
|
17 |
Zhang J C, Lu F, Zhang C, et al. On the tungsten segregation at γ/γ′interface in a Ni-based single-crystal superalloy [J]. Vacuum, 2022, 197: 110863
|
18 |
Ding Q Q, Shen Z J, Xiang S S, et al. In-situ environmental TEM study of γ′-γ phase transformation induced by oxidation in a nickel-based single crystal superalloy [J]. J. Alloy. Compd., 2015, 651: 255
|
19 |
Sun X Y, Zhang L F, Pan Y M, et al. Microstructural evolution during cyclic oxidation of a Ni-based singe crystal superalloy at 1100 oC [J]. Corros. Sci., 2020, 162: 108216
|
20 |
Ren C L, Han H, Gong W B, et al. Adsorption and diffusion of fluorine on Cr-doped Ni(111) surface: fluorine-induced initial corrosion of non-passivated Ni-based alloy [J]. J. Nucl. Mater., 2016, 478: 295
|
21 |
Ding M Q, Hu P, Ru Y, et al. Effects of rare-earth elements on the oxidation behavior of γ-Ni in Ni-based single crystal superalloys: a first-principles study from a perspective of surface adsorption [J]. Appl. Surf. Sci., 2021, 547: 149173
|
22 |
Wei B X, Chen C J, Xu J, et al. Comparing the hot corrosion of (100), (210) and (110) Ni-based superalloys exposed to the mixed salt of Na2SO4-NaCl at 750 oC: experimental study and first-principles calculation [J]. Corros. Sci., 2022, 195: 109996
|
23 |
Pei H Q, Wen Z X, Li Z W, et al. Influence of surface roughness on the oxidation behavior of a Ni-4.0Cr-5.7Al single crystal superalloy [J]. Appl. Surf. Sci., 2018, 440: 790
|
24 |
Segall M D, Lindan P J D, Probert M J, et al. First-principles simulation: ideas, illustrations and the CASTEP code [J]. J. Phys.: Condens. Matter, 2002, 14: 2717
|
25 |
Perdew J P, Burke K, Ernzerhof M. Generalized gradient approximation made simple [J]. Phys. Rev. Lett., 1996, 77: 3865
doi: 10.1103/PhysRevLett.77.3865
pmid: 10062328
|
26 |
Grimme S. Semiempirical GGA‐type density functional constructed with a long‐range dispersion correction [J]. J. Comput. Chem., 2006, 27: 1787
|
27 |
Pfrommer B G, Côté M, Louie S G, et al. Relaxation of crystals with the quasi-Newton method [J]. J. Comput. Phys., 1997, 131:233
|
28 |
Byrd R H, Nocedal J, Schnabel R B. Representations of quasi-Newton matrices and their use in limited memory methods [J]. Math. Program., 1994, 63: 129
|
29 |
Taylor A, Doyle N J. Further studies on the nickel-aluminium system. I. β-NiAl and δ-Ni2Al3 phase fields [J]. J. Appl. Crystallogr., 1972, 5: 201
|
30 |
Cao Y, Zhu P X, Zhu J C, et al. First-principles study of NiAl alloyed with Co [J]. Comput. Mater. Sci., 2016, 111: 34
|
31 |
Dudarev S L, Botton G A, Savrasov S Y, et al. Electron-energy-loss spectra and the structural stability of nickel oxide: an LSDA + U study [J]. Phys. Rev., 1998, 57B: 1505
|
32 |
Lu T, Chen F W. Meaning and functional form of the electron localization function [J]. Acta Phys. -Chim. Sin., 2011, 27: 2786
|
33 |
Becke A D, Edgecombe K E. A simple measure of electron localization in atomic and molecular systems [J]. J. Chem. Phys., 1990, 92: 5397
|
34 |
Wang Z W, Pei H Q, Shang J, et al. First-principles thermodynamics and experimental study of interface oxidation in Ni/Ni3Al structures [J]. Phys. Chem. Chem. Phys., 2019, 21: 18316
|
35 |
Mishin Y, Farkas D. Atomistic simulation of point defects and diffusion in B2 NiAl: Part I. Point defect energetics [J]. Philos. Mag., 1997, 75A: 169
|
36 |
Liu C T, Ma J, Sun X F. Oxidation behavior of a single-crystal Ni-base superalloy between 900 and 1000 oC in air [J]. J. Alloy. Compd., 2010, 491: 522
|
37 |
Sato A, Chiu Y L, Reed R C. Oxidation of nickel-based single-crystal superalloys for industrial gas turbine applications [J]. Acta Mater., 2011, 59: 225
|
38 |
Schütze M. Corrosion and environmental degradation [J]. Prakt. Metallogr., 2000, 37: 2
|
No Suggested Reading articles found! |
|
|
Viewed |
|
|
|
Full text
|
|
|
|
|
Abstract
|
|
|
|
|
Cited |
|
|
|
|
|
Shared |
|
|
|
|
|
Discussed |
|
|
|
|