Effect of Sand Size and Temperature on Synergistic Effect of Erosion-corrosion for 20 Steel in Simulated Oilfield Produced Fluid with Sand

doi:10.11902/1005.4537.2020.140

Journal of Chinese Society for Corrosion and protection

2021, Vol. 41

Issue (4): 508-516 DOI: 10.11902/1005.4537.2020.140

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Effect of Sand Size and Temperature on Synergistic Effect of Erosion-corrosion for 20 Steel in Simulated Oilfield Produced Fluid with Sand

REN Ying¹, ZHAO Huijun¹(

), ZHOU Hao¹, ZHANG Jianwei¹, LIU Wen¹, YANG Zuying², WANG Lei³

^1.Jiangsu Key Laboratory of Oil-Gas Storage and Transportation Technology, Changzhou 213016, China
^2.Business School Changzhou University, Changzhou 213016, China
^3.Petrochina Southwest Oil and Gas Field Company Gas Transportation Management Department, Chengdu 610000, China

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Abstract

The erosion-corrosion behavior of 20 steel in simulated oilfield produced fluid with different sand particle sizes and at different temperatures was studied via a rotating cylindrical electrode experimental device, as well as other methods such as corrosion mass loss measurement, morphological observation and electrochemical techniques. The results show that the increase of sand particle size can obviously promote the erosion wear of 20 steel, which is consistent with the morphology observation. With the increase of sand particle size, both the effect of corrosion promoting erosion and the effect of erosion promoting corrosion firstly increase and then decrease. When the sand particle size is in the range of 40~70 μm to 120~200 μm, the erosion-corrosion mode of the steel may mainly be ascribed to the mixed control of erosion and electrochemical corrosion. When the particle size of the sand is 200~300 μm, the erosion wear is dominant. The erosion-corrosion of 20 steel at different temperatures is mainly controlled by erosion and electrochemical corrosion. The higher the temperature, the much obvious the promotion effect of corrosion on erosion.

Key words: 20 steel erosion corrosion sand particle size temperature synergism effect

Received: 03 August 2020

ZTFLH:

TG174

Fund: National Natural Science Foundation of China(41801194);Open Project of Jiangsu Key Laboratory of Oil and Gas Storage and Transportation(CDYQCY202004);2019 Changzhou University Undergraduate Innovation and Entrepreneurship Fund Project(2019-04-C-36)

Corresponding Authors: ZHAO Huijun E-mail: zhj@cczu.edu.cn

About author: ZHAO Huijun, E-mail: zhj@cczu.edu.cn

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Cite this article:

REN Ying, ZHAO Huijun, ZHOU Hao, ZHANG Jianwei, LIU Wen, YANG Zuying, WANG Lei. Effect of Sand Size and Temperature on Synergistic Effect of Erosion-corrosion for 20 Steel in Simulated Oilfield Produced Fluid with Sand. Journal of Chinese Society for Corrosion and protection, 2021, 41(4): 508-516.

URL:

https://www.jcscp.org/EN/10.11902/1005.4537.2020.140 OR https://www.jcscp.org/EN/Y2021/V41/I4/508

Fig.1 Erosion-corrosion polarization curves of 20 steel under the conditions of different sand sizes

Table 1 Fitting parameters of erosion-corrosion polarization curves of 20 steel under the conditions of different sand sizes

Fig.2 EIS of 20 steel after erosion-corrosion under the conditions of different sand sizes

Fig.3 Equivalent circuit diagram for fitting EIS of 20 steel under the conditions of different sand sizes

Table 2 Fitting parameters of EIS of 20 steel under the conditions of different sand sizes

Fig.4 Mass loss rates of 20 steel under the conditions of different sand sizes

Table 3 Analysis results of corrosion data under the conditions of different sand sizes

Table 4 Judgment table of dominant factors in erosion-corrosion process

Fig.5 Erosion corrosion surface morphologies y of 20 steel after erosion-corrosion with under the conditions of different sand particle sizes: (a) 40~70 μm, (b) 70~120 μm, (c) 120~200 μm, (d) 200~300 μm

Fig.6 Erosion-corrosion polarization curves of 20 steel at different temperatures

Table 5 Fitting parameters of erosion-corrosion polarization curves of 20 steel at different temperatures

Fig.7 EIS curve of 20 steel after pure corrosion at different temperatures

Fig.8 EIS curve of 20 steel after erosion corrosion at different temperatures

Fig.9 Equivalent circuit diagram of EIS of 20 steel at different temperatures

Table 6 Fitting parameters of EIS of 20 steel at different temperatures

Fig.10 Mass loss rates of 20 steel during erosion, corrosion and erosion-corrosion processes at different temperatures

Table 7 Analysis results of corrosion data at different temperatures

Fig.11 Surface morphologies of 20 steel after erosion corrosion for 8 h at 20 ℃ (a), 40 ℃ (b), 60 ℃ (c)and 80 ℃ (d)

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