Please wait a minute...
Journal of Chinese Society for Corrosion and protection  2017, Vol. 37 Issue (1): 63-68    DOI: 10.11902/1005.4537.2016.149
Current Issue | Archive | Adv Search |
Corrosion and Conductivity Behavior of TiN Coating on 304 Stainless Steel Bipolar Plates
Jie SHEN1,Wei LIU2,Tiegang WANG3,Taijun PAN1,2()
1 School of Material Science and Engineering, Jiangsu Key Laboratory of Material Surface Technology, Changzhou University, Changzhou 213164, China
2 Shanghai Institute of Applied Physics, Chinese Academy of Science, Shanghai 201800, China
3 Tianjin Key Laboratory of High Speed Cutting and Precision Processing, Tianjin University of Technology and Education, Tianjin 300222, China
Download:  HTML  PDF(746KB) 
Export:  BibTeX | EndNote (RIS)      
Abstract  

TiN coating was prepared on the surface of 304 stainless steel by plasma spraying technology. The microstructure and phase composition of the coating was characterized by X-ray diffraction (XRD) and scanning electron microscopy (SEM). The corrosion performance of the 304 stainless steel without and with TiN coating was assessed by the potentiodynamic polarization and electrochemical impedance in the simulated proton exchange membrane fuel cell solutions containing 0.3 mol/L H2SO4 plus 2 mg/L HF. Moreover, electrical conductivity of them was also compared. The results indicated that TiN coating significantly increased the free corrosion potential of the steel and induced a decrease of the corresponding corrosion current density by one order of magnitude, which is attributed to the presence of the continuous and compact coating of about 20 μm in thickness. During the whole period of 360 h immersion, the open circuit potential of the coating was obviously higher than that of the bare substrate, suggesting the excellent stability of coating. The impedance of the coating decreased slightly with immersion time but still remained in high level, suggesting that the TiN coating could provide the effective protection for the substrate. The interface contact resistance of the TiN coating was about 50 mΩcm-2 by an applied load of 138 Ncm-2, obviously smaller than that of the bare 304 stainless steel, exhibiting better conductivity.

Key words:  30 stainless steel bipolar plate      plasma spraying      TiN coating      corrosion resistance     
Received:  09 September 2016     
Fund: Supported by National Natural Science Foundation of China (51101023 and 51301181), Jiangsu Province Science and Technology Program (BY2016029-07), Changzhou Science and Technology Program (CF20140004) and Taijin Applied Foundation and Advanced Technology Key Program (15JCZDJC39700)

Cite this article: 

Jie SHEN,Wei LIU,Tiegang WANG,Taijun PAN. Corrosion and Conductivity Behavior of TiN Coating on 304 Stainless Steel Bipolar Plates. Journal of Chinese Society for Corrosion and protection, 2017, 37(1): 63-68.

URL: 

https://www.jcscp.org/EN/10.11902/1005.4537.2016.149     OR     https://www.jcscp.org/EN/Y2017/V37/I1/63

Fig.1  XRD pattern of the plasma-sprayed TiN coating
Fig.2  Cross-sectional microstructures of the plasma-sprayed TiN coating
Fig.3  Potentiodynamic polarization curves of TiN coating and 304 stainless steel in simulated PEMFC environment
Sample Ecorr
VSCE
Icorr
Acm-2
ba
mV
bc
mV
Vcorr
mma-1
Rp
Ωcm2
304ss substrate -0.552 1.21×10-4 421.90 162.82 1.099 422.14
TiN coating -0.305 5.43×10-5 543.36 178.58 0.511 1076.20
Table 1  Fitted electrochemical parameters of polarizationcurves
Fig.4  Open circuit potential vs time curves of TiN coating and 304 stainless steel in simulated PEMFC environment
Fig.5  Nyquist (a) and Bode (b) plots of 304 stainless steel after immersion in simulated PEMFC environment for various time
Fig.6  Equivalent electrical circuits of 304 stainless steel (a) and TiN coating (b) used to fitelectrochemical impedance spectroscopy
Time / h Rs / Ωcm2 Yf / Ω-1cm-2S-n nf Rf / Ωcm2 Ydl / Ω-1cm-2S-n ndl Rt / Ωcm2
2 5.07 1.465×10-5 0.63 386.0 2.680×10-3 0.86 508.1
8 5.71 1.448×10-4 0.78 439.0 1.648×10-3 0.88 617.7
24 5.69 7.704×10-5 0.77 458.5 1.493×10-3 0.88 708.3
48 5.69 5.589×10-5 0.76 474.3 1.374×10-3 0.88 737.2
72 5.50 3.061×10-3 0.85 427.7 4.408×10-3 0.84 489.4
Table 2  Fitting results for impedance spectra of the bare 304 stainless steel in simulated PEMFC environment
Fig.7  Nyquist (a) and Bode (b) plots of TiN coating after immersion in simulated PEMFC environment for various time
Time / h Rs / Ωcm2 Yf / Ω-1cm-2S-n nf Rf / Ωcm2
3 19.66 3.510×10-4 0.88 8.952×104
24 18.24 3.124×10-4 0.90 1.521×105
96 18.27 2.860×10-4 0.91 2.714×105
190 16.76 2.976×10-4 0.91 4.634×105
254 17.45 2.428×10-4 0.89 6.974×105
362 14.90 3.091×10-4 0.92 3.349×104
Table 3  Fitting results of impedance spectra for the TiN coating in simulated PEMFC environment
Fig.8  Interfacial contact resistance vs compaction forces for the 304 stainless steel and TiN coating
[1] Ren Y J, Zhang C R, Liu G M, et al.A review on corrosion and protection of metallic bipolar plates for proton exchange membrane fuel cell[J]. Corros. Sci. Prot. Technol., 2009, 21: 388
[1] (任延杰, 张春荣, 刘光明等. 质子交换膜燃料电池金属双极板的腐蚀与表面防护研究进展[J]. 腐蚀科学与防护技术, 2009, 21: 388)
[2] Pan T J, Zuo X W, Wang T, et al.Electrodeposited conductive polypyrrole/polyaniline composite film for the corrosion protection of copper bipolar plates in proton exchange membrane fuel cells[J]. J. Power Sources, 2016, 302: 180
[3] Zhang H F, Yi B L, Hou M, et al.Materials for bipolar plates in proton-exchange membrane fuel cells and their preparation[J]. Chin. J. Power Sources, 2003, 27(2): 129
[3] (张海峰, 衣宝廉, 侯明等. 质子交换膜燃料电池双极板的材料与制备[J]. 电源技术, 2003, 27(2): 129)
[4] Pan T J, Zhang B, Li J, et al.An investigation on corrosion protection of chromium nitride coated Fe-Cr alloy as a bipolar plate material for proton exchange membrane fuel cells[J]. J. Power Sources, 2014, 269: 81
[5] Pan T J, Chen Y, Zhang B, et al.Corrosion behavior of niobium coated 304 stainless steel in acid solution[J]. Appl. Surf. Sci., 2016, 369: 320
[6] Nikam V V, Reddy R G, Collins S R, et al.Corrosion resistant low temperature carburized SS 316 as bipolar plate material for PEMFC application[J]. Electrochim. Acta, 2008, 53: 2743
[7] Feng K, Wu G, Li Z, et al.Corrosion behavior of SS316L in simulated and accelerated PEMFC environments[J]. Int. J. Hydrog. Energy, 2011, 36: 13032
[8] Li M C, Luo S Z, Zeng C L, et al.Corrosion behavior of TiN coated type 316 stainless steel in simulated PEMFC environments[J]. Corros. Sci., 2004, 46: 1369
[9] Ren Y J, Zeng C L.Corrosion protection of 304 stainless steel bipolar plates using TiC films produced by high-energy micro-arc alloying process[J]. J. Power Sources, 2007, 171: 778
[10] Wang Y, Northwood D O.An investigation of the electrochemical properties of PVD TiN-coated SS410 in simulated PEM fuel cell environments[J]. Int. J. Hydrog. Energy, 2007, 32: 895
[11] Wang H, Sweikart M A, Turner J A.Stainless steel as bipolar plate material for polymer electrolyte membrane fuel cells[J]. J. Power Sources, 2003, 115: 243
[12] Xia M, Wang Z H, Bo F, et al.Research progress of reactive plasma sprayed TiN coating[J]. Surf. Technol., 2015, 44(8): 1
[12] (夏铭, 王泽华, 柏芳等. 反应等离子喷涂TiN涂层的研究进展[J]. 表面技术, 2015, 44(8): 1)
[13] Qian Y, Xu J.Properties of Zr nanocrystalline coating on Ti alloy bipolar plates in simulated PEMFC environments[J]. Acta Phys.-Chim. Sin., 2015, 31: 291
[13] (钱阳, 徐江. 钛合金双极板表面纳米晶Zr涂层在质子交换膜燃料电池环境中的性能[J]. 物理化学学报, 2015, 31: 291)
[14] Yuan L, Wang H M.Corrosion behaviors of a γ-toughened Cr13Ni5Si2/Cr3Ni5Si2, multi-phase ternary metal silicide alloy in NaCl solution[J]. Electrochim. Acta, 2008, 54: 421
[15] You H X, He G L, Ding X W, et al.state of PEMFC metal bipolar plate materials[J]. J. Chin. Soc. Corros. Prot., 2003, 23: 375
[15] (由宏新, 何广利, 丁信伟等. 质子交换膜燃料电池金属双极板材料研究进展[J]. 中国腐蚀与防护学报, 2003, 23: 375)
[1] HAN Yuetong, ZHANG Pengchao, SHI Jiefu, LI Ting, SUN Juncai. Surface Modification of TA1 Bipolar Plate for Proton Exchange Membrane Fuel Cell[J]. 中国腐蚀与防护学报, 2021, 41(1): 125-130.
[2] SHI Kunyu, WU Weijin, ZHANG Yi, WAN Yi, YU Chuanhao. Electrochemical Properties of Nb Coating on TC4 Substrate in Simulated Body Solution[J]. 中国腐蚀与防护学报, 2021, 41(1): 71-79.
[3] BAO Ren, ZHOU Genshu, LI Hongwei. Preparation of High-tin Bronze Corrosion-resistant Coating by Potentiostatic Pulse Electrodeposition[J]. 中国腐蚀与防护学报, 2020, 40(6): 585-591.
[4] LIU Haixia, HUANG Feng, YUAN Wei, HU Qian, LIU Jing. Corrosion Behavior of 690 MPa Grade High Strength Bainite Steel in a Simulated Rural Atmosphere[J]. 中国腐蚀与防护学报, 2020, 40(5): 416-424.
[5] LI Congwei, DU Shuangming, ZENG Zhilin, LIU Eryong, WANG Feihu, MA Fuliang. Effect of Current Density on Microstructure, Wear and Corrosion Resistance of Electrodeposited Ni-Co-B Coating[J]. 中国腐蚀与防护学报, 2020, 40(5): 439-447.
[6] CAO Jingyi, FANG Zhigang, CHEN Jinhui, CHEN Zhixiong, YIN Wenchang, YANG Yange, ZHANG Wei. Preparation and Properties of Micro-arc Oxide Film with Single Dense Layer on Surface of 5083 Aluminum Alloy[J]. 中国腐蚀与防护学报, 2020, 40(3): 251-258.
[7] WANG Le,YI Danqing,LIU Huiqun,JIANG Long,FENG Chun. Effect of Ru on Corrosion Behavior of Ti-6Al-4V Alloy and Its Mechanism[J]. 中国腐蚀与防护学报, 2020, 40(1): 25-30.
[8] SHI Chao,SHAO Yawei,XIONG Yi,LIU Guangming,YU Yuelong,YANG Zhiguang,XU Chuanqin. Influence of Silane Coupling Agent Modified Zinc Phosphate on Anticorrosion Property of Epoxy Coating[J]. 中国腐蚀与防护学报, 2020, 40(1): 38-44.
[9] WU Dongcai,HAN Peide. Effects of Moderate Temperature Aging Treatment on Corrosion Resistance of SAF2304 DuplexStainless Steel[J]. 中国腐蚀与防护学报, 2020, 40(1): 51-56.
[10] YANG Yinchu,FU Xiuqing,LIU Lin,MA Wenke,SHEN Moqi. Electrochemical Corrosion of Ni-P-BN(h)-Al2O3 Composite Coating Deposited by Spray Electrodeposition[J]. 中国腐蚀与防护学报, 2020, 40(1): 57-62.
[11] XIAO Jintao,CHEN Yan,XING Mingxiu,JU Pengfei,MENG Yingen,WANG Fang. Effect of Process Parameters on Corrosion Resistance of Anodizing Film on 2195 Al-Li Alloy[J]. 中国腐蚀与防护学报, 2019, 39(5): 431-438.
[12] SHI Kunyu,ZHANG Jinzhong,ZHANG Yi,WAN Yi. Preparation and Corrosion Resistance of Nb2N Coating on TC4 Ti-alloy[J]. 中国腐蚀与防护学报, 2019, 39(4): 313-318.
[13] SUN Xiaoguang,HAN Xiaohui,ZHANG Xingshuang,ZHANG Zhiyi,LI Gangqing,DONG Chaofang. Corrosion Resistance and Environmentally-friendly Chemical Passivation of Welded Joints for Ultra-low Carbon Austenitic Stainless Steel[J]. 中国腐蚀与防护学报, 2019, 39(4): 345-352.
[14] Duoyun CHENG,Jinbin ZHAO,Bo LIU,Cheng JIANG,Xiaoqian FU,Xuequn CHENG. Corrosion Behavior of High Nickel and Conventional Weathering Steels Exposed to a Harsh Marine Atmospheric Environment at Maldives[J]. 中国腐蚀与防护学报, 2019, 39(1): 29-35.
[15] Delin LAI,Gang KONG,Chunshan CHE. Effect of Sodium Silicate Sealing on Corrosion Resistance of TiO2Conversion Film on Hot-dip Galvanized[J]. 中国腐蚀与防护学报, 2018, 38(6): 607-614.
No Suggested Reading articles found!