一种大气腐蚀实时监测装置的开发及其在不同环境中的应用

doi:10.11902/1005.4537.2025.090

中国腐蚀与防护学报

2026, Vol. 46

Issue (1): 308-314 CSTR: 32134.14.1005.4537.2025.090 DOI: 10.11902/1005.4537.2025.090

研究报告

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一种大气腐蚀实时监测装置的开发及其在不同环境中的应用

岳远广(

), 尹志彪, 张子月, 江社明, 张启富

钢铁研究总院先进金属材料涂镀国家工程实验室新冶高科技集团有限公司北京 100081

Development of an Atmospheric Corrosion Monitor and its Real-time Monitoring in Different Environmental Conditions

YUE Yuanguang(

), YIN Zhibiao, ZHANG Ziyue, JIANG Sheming, ZHANG Qifu

National Engineering Lab of Advanced Coating Technology for Metals, New Metallurgy Hi-Tech Group Co. Ltd., Central Iron & Steel Research Institute, Beijing 100081, China

引用本文:

岳远广, 尹志彪, 张子月, 江社明, 张启富. 一种大气腐蚀实时监测装置的开发及其在不同环境中的应用[J]. 中国腐蚀与防护学报, 2026, 46(1): 308-314.
Yuanguang YUE, Zhibiao YIN, Ziyue ZHANG, Sheming JIANG, Qifu ZHANG. Development of an Atmospheric Corrosion Monitor and its Real-time Monitoring in Different Environmental Conditions[J]. Journal of Chinese Society for Corrosion and protection, 2026, 46(1): 308-314.

全文: PDF(5843 KB) HTML

摘要:

介绍了一种新型的大气腐蚀监测工作站，其专为评估不同大气环境下的材料腐蚀性而设计。该设备结构简洁、操作友好，能够实时采集长期腐蚀数据，并监控温度、湿度、紫外线强度和SO₂浓度等关键大气参数。通过对比0.5和2 mm厚度探针元件的测量结果，表明0.5 mm探针在灵敏度和响应时间上表现更优。实验结果表明，该设备能够有效评价低碳钢在不同大气条件下的腐蚀情况，具备极高的分辨率(可达0.05 mm)，为材料科学领域提供了强有力的工具。

关键词 ：大气腐蚀, 腐蚀监测, 低碳钢, 腐蚀速率

Abstract：

Herein, an innovative multi-channel atmospheric corrosion monitoring workstation was designed to evaluate the corrosivity of different atmospheric conditions on engineering materials. The device features a simple structure and user-friendly operation, enabling the real-time collection of long-term corrosion data of materials, and the monitor of key atmospheric parameters such as temperature, humidity, UV intensity, and SO₂ concentration. By comparing the measurement results of two probes with detecting elements of 0.5 and 2 mm thickness respectively, it was found that the 0.5 mm probe performed better in terms of sensitivity and response time. It follows that the device can effectively evaluate the corrosion of mild steel in different atmospheric conditions, with a resolution of up to 0.05 mm. Obviously, it can be expected that this device will become a providing a powerful tool for assessment of corrosion performance of engineering materials.

Key words： atmospheric corrosion corrosion monitoring mild steel corrosion rate

收稿日期: 2025-03-16 32134.14.1005.4537.2025.090

ZTFLH:

TG172

通讯作者: 岳远广，E-mail：yueyuanguang@126.com，研究方向为材料腐蚀与防护

作者简介: 岳远广，男，1974年生，博士生

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https://www.jcscp.org/CN/10.11902/1005.4537.2025.090 或 https://www.jcscp.org/CN/Y2026/V46/I1/308

图1 微电阻测量示意图

图2 工作站原理图

图3 测量原理示意图及探针实物图

图4 大气腐蚀监测流程图

图5 不同环境因素对腐蚀速率的影响[28,29]

图6 ER探针的1 a腐蚀数据

图7 2和0.5 mm探针所采集的剩余厚度的方差

图8 探针和挂片正反面的微观形貌

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