|
|
|
| Development of an Atmospheric Corrosion Monitor and its Real-time Monitoring in Different Environmental Conditions |
YUE Yuanguang( ), YIN Zhibiao, ZHANG Ziyue, JIANG Sheming, ZHANG Qifu |
| National Engineering Lab of Advanced Coating Technology for Metals, New Metallurgy Hi-Tech Group Co. Ltd., Central Iron & Steel Research Institute, Beijing 100081, China |
|
Cite this article:
YUE Yuanguang, YIN Zhibiao, ZHANG Ziyue, JIANG Sheming, ZHANG Qifu. Development of an Atmospheric Corrosion Monitor and its Real-time Monitoring in Different Environmental Conditions. Journal of Chinese Society for Corrosion and protection, 2026, 46(1): 308-314.
|
|
|
Abstract Herein, an innovative multi-channel atmospheric corrosion monitoring workstation was designed to evaluate the corrosivity of different atmospheric conditions on engineering materials. The device features a simple structure and user-friendly operation, enabling the real-time collection of long-term corrosion data of materials, and the monitor of key atmospheric parameters such as temperature, humidity, UV intensity, and SO2 concentration. By comparing the measurement results of two probes with detecting elements of 0.5 and 2 mm thickness respectively, it was found that the 0.5 mm probe performed better in terms of sensitivity and response time. It follows that the device can effectively evaluate the corrosion of mild steel in different atmospheric conditions, with a resolution of up to 0.05 mm. Obviously, it can be expected that this device will become a providing a powerful tool for assessment of corrosion performance of engineering materials.
|
|
Received: 16 March 2025
32134.14.1005.4537.2025.090
|
|
|
| [1] |
Dong J H, Han E H, Ke W. Introduction to atmospheric corrosion research in China [J]. Sci. Technol. Adv. Mater., 2007, 8: 559
doi: 10.1016/j.stam.2007.08.010
|
| [2] |
Di Sarno L, Majidian A, Karagiannakis G. The effect of atmospheric corrosion on steel structures: A state-of-the-art and case-study [J]. Buildings, 2021, 11: 571
doi: 10.3390/buildings11120571
|
| [3] |
Chen B, Xu Y L, Qu W L. Evaluation of atmospheric corrosion damage to steel space structures in coastal areas [J]. Int. J. Solid. Struct., 2005, 42: 4673
doi: 10.1016/j.ijsolstr.2005.02.004
|
| [4] |
Becker J, Pellé J, Rioual S, et al. Atmospheric corrosion of silver, copper and nickel exposed to hydrogen sulphide: A multi-analytical investigation approach [J]. Corros. Sci., 2022, 209: 110726
doi: 10.1016/j.corsci.2022.110726
|
| [5] |
Popova K, Prošek T. Corrosion monitoring in atmospheric conditions: A review [J]. Metals, 2022, 12: 171
doi: 10.3390/met12020171
|
| [6] |
Klein L J, Singh P J, Schappert M, et al. Corrosion management for data centers [A]. Proceedings of the 2011 27th Annual IEEE Semiconductor Thermal Measurement and Management Symposium [C]. San Jose, 2011: 21
|
| [7] |
Kumar V. Preservation methods of historical iron objects: An overview [J]. Int. J. Eng. Sci. Invent., 2018, 7: 22
|
| [8] |
Li Z L, Fu D M, Li Y, et al. Application of an electrical resistance sensor-based automated corrosion monitor in the study of atmospheric corrosion [J]. Materials, 2019, 12: 1065
doi: 10.3390/ma12071065
|
| [9] |
Ma C, Wang Z Q, Behnamian Y, et al. Measuring atmospheric corrosion with electrochemical noise: A review of contemporary methods [J]. Measurement, 2019, 138: 54
doi: 10.1016/j.measurement.2019.02.027
|
| [10] |
McKenzie, RM. Vassie P. Use of weight loss coupons and electrical resistance probes in atmospheric corrosion tests [J]. Brit. Corros. J., 1985, 20: 117
doi: 10.1179/000705985798272696
|
| [11] |
Fowler S, Francis A, Little B, et al. The use of corrosion coupons to control atmospheric corrosion salt spray tests [A]. Paper Presented at the Corrosion 2017 [C]. New Orleans, 2017: NACE-2017-9125
|
| [12] |
Mostafa I, Brederlow R. Trends, challenges, and recent advances in electrochemical impedance spectroscopy [J]. IEEE Sens. Lett., 2022, 6: 1
|
| [13] |
Nováková K, Papež V, Sadil J, et al. Review of electrochemical impedance spectroscopy methods for lithium-ion battery diagnostics and their limitations [J]. Monatsh. Chem.-Chem. Mon., 2024, 155: 227
doi: 10.1007/s00706-023-03165-1
|
| [14] |
Xia D H, Deng C M, Macdonald D, et al. Electrochemical measurements used for assessment of corrosion and protection of metallic materials in the field: A critical review [J]. J. Mater. Sci. Technol., 2022, 112: 151
doi: 10.1016/j.jmst.2021.11.004
|
| [15] |
Chang W W, Qian H C, Li Z Y, et al. Application and prospect of localized electrochemical techniques for microbiologically influenced corrosion: A review [J]. Corros. Sci., 2024, 236: 112246
doi: 10.1016/j.corsci.2024.112246
|
| [16] |
Li X G, Li Q, Bei Z B, et al. Latest developments on atmospheric corrosion monitoring technologies for steels [J]. Angang Technol., 2020(6): 1
|
|
李晓刚, 李 清, 裴梓博 等. 钢铁大气腐蚀监测技术研究进展 [J]. 鞍钢技术, 2020(6): 1
|
| [17] |
Feliu S, Morcillo M, Chico B. Effect of distance from sea on atmospheric corrosion rate [J]. Corrosion, 1999, 55: 883
doi: 10.5006/1.3284045
|
| [18] |
Shinohara T, Motoda S I, Oshikawa W. Evaluation of corrosivity of atmosphere by acm type corrosion sensor [J]. Corros. Eng., 2005, 54: 375
|
| [19] |
Soh J Y, Lee M W, Kim S K, et al. Corrosion monitoring for offshore wind farm's substructures by using electrochemical noise sensors [J]. KEPCO J. Electr Power Energy, 2016, 2: 615
|
| [20] |
Zou D J, Luo W, Chen Q Y, et al. Corrosion evolution and quantitative corrosion monitoring of Q355 steel for offshore wind turbines in multiple marine corrosion zones [J]. Ocean Eng., 2024, 311: 119044
doi: 10.1016/j.oceaneng.2024.119044
|
| [21] |
Marcantonio V, Monarca D, Colantoni A, et al. Ultrasonic waves for materials evaluation in fatigue, thermal and corrosion damage: A review [J]. Mech. Syst. Signal Pr., 2019, 120: 32
doi: 10.1016/j.ymssp.2018.10.012
|
| [22] |
Majhi S, Mukherjee A, George N V, et al. Corrosion monitoring in steel bars using Laser ultrasonic guided waves and advanced signal processing [J]. Mech. Syst. Signal Pr., 2021, 149: 107176
doi: 10.1016/j.ymssp.2020.107176
|
| [23] |
Jhang K Y. Nonlinear ultrasonic techniques for nondestructive assessment of micro damage in material: A review [J]. Int. J. Precis. Eng. Manuf., 2009, 10: 123
|
| [24] |
Ma X Y, Li J, Guo Z M, et al. Role of big data and technological advancements in monitoring and development of smart cities [J]. Heliyon, 2024, 10: e34821
doi: 10.1016/j.heliyon.2024.e34821
|
| [25] |
Wu X M, Li Z, Fu D M, et al. Establish real-time corrosion map through dual-driven data and knowledge neural network [J]. Process Saf. Environ. Prot., 2024, 190: 229
doi: 10.1016/j.psep.2024.07.072
|
| [26] |
ASTM. G1-03 (Reapproved 2017) Standard practice for preparing, cleaning, and evaluating corrosion test specimens [S]. 2017
|
| [27] |
Prosek T, Kouril M, Dubus M, et al. Real-time monitoring of indoor air corrosivity in cultural heritage institutions with metallic electrical resistance sensors [J]. Stud. Conserv., 2013, 58: 117
doi: 10.1179/2047058412Y.0000000080
|
| [28] |
Obeyesekere N U. Pitting Corrosion [M]. Cambridge: Woodhead Publishing, 2017: 215
|
| [29] |
Corvo F, Minotas J, Delgado J, et al. Changes in atmospheric corrosion rate caused by chloride ions depending on rain regime [J]. Corros. Sci., 2005, 47: 883
doi: 10.1016/j.corsci.2004.06.003
|
| [30] |
Chu H Q, Guan Y J, Zhai J Q, et al. Evolution of rust layers and degradation of mechanical properties of Q420B steel in a simulated wet/dry cyclic coastal atmosphere [J]. Constr. Build. Mate., 2024, 449: 138265
doi: 10.1016/j.conbuildmat.2024.138265
|
| [31] |
Liu Y W, Liu M R, Lu X, et al. Effect of temperature and ultraviolet radiation on corrosion behavior of carbon steel in high humidity tropical marine atmosphere [J]. Mater. Chem. Phys., 2022, 277: 124962
doi: 10.1016/j.matchemphys.2021.124962
|
| No Suggested Reading articles found! |
|
|
Viewed |
|
|
|
Full text
|
|
|
|
|
Abstract
|
|
|
|
|
Cited |
|
|
|
|
| |
Shared |
|
|
|
|
| |
Discussed |
|
|
|
|
