Influence of Radicals on Hydrogen Evolution Corrosion Process of High Voltage Cable Intermediate Joints

doi:10.11902/1005.4537.2025.163

Journal of Chinese Society for Corrosion and protection

2026, Vol. 46

Issue (3): 919-930 DOI: 10.11902/1005.4537.2025.163

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Influence of Radicals on Hydrogen Evolution Corrosion Process of High Voltage Cable Intermediate Joints

LIU Fan¹, LIU Fenglian¹, FAN Songhai¹, SHAO Qianqiu¹, ZHOU Kai², LI Zerui², CHEN Yidong², WEN Kecheng³(

), ZHANG Jing³

^1.State Grid Sichuan Electric Power Research Institute, Chengdu 610041, China
^2.College of Electrical Engineering, Sichuan University, Chengdu 610065, China
^3.College of Architecture and Environment, Sichuan University, Chengdu 610065, China

Cite this article:

LIU Fan, LIU Fenglian, FAN Songhai, SHAO Qianqiu, ZHOU Kai, LI Zerui, CHEN Yidong, WEN Kecheng, ZHANG Jing. Influence of Radicals on Hydrogen Evolution Corrosion Process of High Voltage Cable Intermediate Joints. Journal of Chinese Society for Corrosion and protection, 2026, 46(3): 919-930.

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Abstract

The hydrogen evolution characteristics of two typical metal/ethylene-vinyl acetate copolymer (EVA) interfaces for cable joints were investigated by hydrogen evolution test with stepwise increasing current method, especially in term of the hydrogen production current density threshold, hydrogen production rate, and saturated hydrogen concentration, as well as electrochemical properties such as open-circuit potential, electrochemical impedance, and Tafel curves etc. It also elucidates the mechanism by which radicals exacerbate hydrogen evolution corrosion in metal materials. By using radical quenching agents to inhibit hydrogen evolution and conducting electron paramagnetic resonance detection during the hydrogen evolution process, it is established that the main radicals in the electrochemical hydrogen evolution corrosion process are hydrogen radicals ( $⋅$ H) and hydroxyl radicals ( $⋅$ OH). During the hydrogen production process in cable joints, the hydrogen radical is a key intermediate in the generation of hydrogen molecules, directly influencing the rate of hydrogen gas production. The hydroxyl radical is primarily generated through reactions with current and water (H₂O) or hydroxide (OH^-), and it can significantly exacerbate the corrosion process of metals.

Key words: intermediate joints metallic materials hydrogen evolution corrosion electrochemistry radicals

Received: 03 June 2025 32134.14.1005.4537.2025.163

ZTFLH:

TG174

Fund: Science and Technology Project of State Grid Corporation of China(5500-202326176A-1-1-ZN)

Corresponding Authors: WEN Kecheng, E-mail: 15282139842@163.com

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	Articles by authors
	LIU Fan
	LIU Fenglian
	FAN Songhai
	SHAO Qianqiu
	ZHOU Kai
	LI Zerui
	CHEN Yidong
	WEN Kecheng
	ZHANG Jing

URL:

https://www.jcscp.org/EN/10.11902/1005.4537.2025.163 OR https://www.jcscp.org/EN/Y2026/V46/I3/919

Fig.1 Metal hydrogen evolution experiment platform (a) and electrochemical experiment platform (b)

Fig.2 Hydrogen evolution current thresholds for Al/EVA and Cu/EVA (a) and OCP of Al and Cu prior to hydrogen evolution (b)

Fig.3 Hydrogen evolution curves for two interfaces at different current densities

Fig.4 Hydrogen evolution curves for Al/EVA and Cu/EVA interfaces before and after adding radical quencher

Fig.5 OCP for two interfaces after hydrogen evolution with and without radical quencher addition: (a) Al/EVA, (b) Cu/EVA

Fig.6 EIS for two interfaces after hydrogen evolution with and without radical quencher addition

Table 1 Fitted impedance values of Al/EVA and Cu/EVA after hydrogen evolution with and without radical quencher addition

Fig.7 Tafel curves for two interfaces after hydrogen evolution with and without radical quencher addition: (a) Al/EVA, (b) Cu/EVA

Table 2 Fitted Tafel curves values of Al/EVA and Cu/EVA after hydrogen evolution with and without radical quencher addition

Fig.8 Optical micrographs of metallic specimens: (a) as-prepared Al, (b) post-hydrogen evolution Al, (c) Al after hydrogen evolution with radical quencher addition, (d) as-prepared Cu, (e) post-hydrogen evolution Cu, (f) Cu after hydrogen evolution with and without radical quencher addition

Fig.9 SEM micrographs and EDS spectra of metallic specimens after hydrogen evolution corrosion: (a) Al without radical quencher, (b) Al with radical quencher, (c) Cu without radical quencher, (d) Cu with radical quencher

Fig.10 XRD patterns of Al (a) and Cu (b) sheet samples after hydrogen evolution corrosion

Fig.11 Removal efficiency curves of MB for Al/EVA and Cu/EVA interfaces

Fig.12 MB removal efficiency curves for Al/EVA system (a) and Cu/EVA system (b), and degradation kinetics fitting curves for Al/EVA system (c) and Cu/EVA system (d)

Fig.13 EPR spectra of DMPO-OH and DMPO-H standards and test results for Al/EVA and Cu/EVA systems

Fig.14 Possible mechanism of radical generation and action in metals/EVA structures

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