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Journal of Chinese Society for Corrosion and protection  2021, Vol. 41 Issue (5): 585-594    DOI: 10.11902/1005.4537.2020.248
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Characterization of Seawater Corrosion Interface of Zinc Coated Steel Plate in Zhong-gang Harbor
MA Shide1, LIU Xin2(), WANG Zaidong3, REN Yadong2, TAI Yu3, HAN Wen3, DUAN Jizhou1
1.Key Laboratory of Marine Environmental Corrosion and Biofouling, Institute of Oceanology, Chinese Academy of Sciences, Qingdao 266071, China
2.College of Materials Science and Engineering, Qingdao University of Science and Technology, Qingdao 266042, China
3.Qingdao Dongqi Machinery Equipment Co. Ltd. , Qingdao 266071, China
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Abstract  

Hot dip galvanized-, cold galvanized- and Zn-rich coating coated-plain carbon steels were exposure in the seawater of Zhong-gang harbor at Qingdao for five years. Then the long-term immersed steels were characterized by means of EDS, XRD and FT-IR, especially in terms of the interface of seawater/steel. It follows that for the steel plate with Zn-rich coating, cracks emerged at edges and conners, and occurrence of coating falling off on the surface could be observed, which indicates that the coating has generally failed; Meanwhile, both the cold-dip galvanized and hot-dip galvanized plates maintain good barrier performance, and the elemental X-ray mapping reveals that there exist Zn of homogeneous distribution on their corroded surface, to which the better protectiveness of the two Zn galvanizing coatings may be ascribed. Among others, the hot-dip galvanizing is the best in corrosion resistance. The results of characterization for fouling organism on the surface of steel plates show that there is no significant difference in the fouling process in the formation of micro biofilm or the large fouling biological community among the three materials. Comprehensive comparison of corrosion and fouling of steel plates show that the corrosion protectiveness of the three coatings may be ranked in the order as follows: hot dip galvanizing>cold galvanizing>zinc rich coating.

Key words:  zinc coating      seawater      corrosion interface      failure     
Received:  30 November 2020     
ZTFLH:  TG127  
Fund: National Natural Science Foundation of China(59471054)
Corresponding Authors:  LIU Xin     E-mail:  xliu_neu@126.com
About author:  LIU Xin, E-mail: xliu_neu@126.com

Cite this article: 

MA Shide, LIU Xin, WANG Zaidong, REN Yadong, TAI Yu, HAN Wen, DUAN Jizhou. Characterization of Seawater Corrosion Interface of Zinc Coated Steel Plate in Zhong-gang Harbor. Journal of Chinese Society for Corrosion and protection, 2021, 41(5): 585-594.

URL: 

https://www.jcscp.org/EN/10.11902/1005.4537.2020.248     OR     https://www.jcscp.org/EN/Y2021/V41/I5/585

Fig.1  Photos of the front (a~c) and back (d~f) sides of cold galvanized (a, d), zinc rich (b, e) and hot dip (c, f) galvanized hanging plates after immersion for 5 a
Fig.2  Photos of the front (a~c) and back (d~f) sides of the full immersion zones of cold galvanized (a, d), zinc rich (b, e) and hot dip (c, f) galvanized hanging plates after exposure test for 5 a
Fig.3  Macromorpholgies of the dry-wet alternation zones of zinc rich (a), hot dip galvanized (b) and cold galvanized (c) hanging plates after exposure test for 5 a
Fig.4  SEM photographs of the front (a1~c1) and back (a2~c2) sides and cross section (a3~c3) of cold galvanized (a) , zinc rich (b) and hot-dip galvanized (c) panels after exposure test
Fig.5  SEM image (a) and EDS elemental mappings of Fe (b), O (c), Ca (d), Zn (e), Cl (f), Na (g) and element contents of the surface (h) of the corrosion product layer formed on cold galvanized plate after exposure test
Fig.6  SEM image (a) and EDS elemental mappings of Fe (b), O (c), Ca (d), Zn (e), Cl (f), Na (g) and element contents (h) of the cross section of the corrosion product layer formed on cold galvanized plate after exposure test
Fig.7  SEM image (a) and EDS elemental mappings of Fe (b), Zn (c), Zr (d), Pt (e) and O (f) of the corrosion product layer formed on zinc rich plate after exposure test
Fig.8  SEM cross-sectional image (a) and EDS elemental mappings of C (b), Fe (c), Zn (d), Na (e), Cl (f), Al (g), O (h) of the corrosion product layer formed on zinc rich plate after exposure test and EDS analysis result of the corrosion products (i)
Fig.9  XRD patterns of the corrosion products formed on the front and back sides of cold galvanized plate (a) hot dip galvanized plate (b) and zinc rich plate (c)
Absorption peak / cm-1Chemical bondig group
3442Hydroxyl
2922、2847、2923、2359HCO3-
1788Carbonyl
1636、1637HCO3-
856NO3-
1439CO32-
1083C—O stretching vibration
1034、1096SO42-
914PO43-
800~1200[SiO4] tetrahedron Si—O stretching vibration
650~1000C—H out of plane bending vibration region
Table 1  Chemical bonding groups corresponding to the correlation infrared absorption peaks
Fig.10  FT-IR spectra of the corrosion products of three different galvanized sheets: (a) front of cold galvanized, (b) back of cold galvanized, (c) front of zinc rich, (d) back of zinc rich, (e) front of hot dip galvanized, (f) back of hot dip galvanized
Fig.11  Dominant species of diatoms attaching on the test sheets e (1 bar=10 μm): (a) Parlibellus berkeleyi, (b) Pseudo-nitzschia cf.cuspidata,(c) Tabulariain-vestiens,(d) Tabularia parva, (e) Cocconeisstauron-eiformis, (f) Proschkinia cf. hyalosirella
Fig.12  Microscope views of the living ciliates attaching on the slide: (a) Euplotes raikovi; (b). Euplotes harpa, (c) Diophrys scutum, (d) Cohnilembusverminus, (e) Apokeronopsiscarssa, (f) Anteholostichagracilis, (g) Dysteriaprocera, (h) Loxophyllumperihoplophorum, (i) Condylostentorauriculatus, (j) Pseudovorticella sp.
Fig.13  Monthly variations of the surface morphologies of zinc rich coating (a), cold galvanizing (b) and hot galvanizing (c) in different years
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