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中国腐蚀与防护学报  2026, Vol. 46 Issue (5): 1627-1633     CSTR: 32134.14.1005.4537.2025.321      DOI: 10.11902/1005.4537.2025.321
  研究报告 本期目录 | 过刊浏览 |
海洋环境中316不锈钢表面喷涂粉末涂层的耐久性评估
俞春林1(), 顾铭飞1, 孙一昂1, 袁可鑫2, 杨静2, 王丽熙2(), 朱承飞2, 朱海奎2
1.南京国电南自电网自动化有限公司 南京 215347
2.南京工业大学材料科学与工程学院 南京 211816
Durability Assessment of Powder Spraying Coating on Surface of 316 Stainless Steel in Artificial Marine Environments
YU Chunlin1(), GU Mingfei1, SUN Yi'ang1, YUAN Kexin2, YANG Jing2, WANG Lixi2(), ZHU Chengfei2, ZHU Haikui2
1.Guodian Nanjing Automation Co. Ltd., Nanjing 215347, China
2.School of Materials Science and Engineering, Nanjing Tech University, Nanjing 211816, China
引用本文:

俞春林, 顾铭飞, 孙一昂, 袁可鑫, 杨静, 王丽熙, 朱承飞, 朱海奎. 海洋环境中316不锈钢表面喷涂粉末涂层的耐久性评估[J]. 中国腐蚀与防护学报, 2026, 46(5): 1627-1633.
Chunlin YU, Mingfei GU, Yi'ang SUN, Kexin YUAN, Jing YANG, Lixi WANG, Chengfei ZHU, Haikui ZHU. Durability Assessment of Powder Spraying Coating on Surface of 316 Stainless Steel in Artificial Marine Environments[J]. Journal of Chinese Society for Corrosion and protection, 2026, 46(5): 1627-1633.

全文: PDF(5886 KB)   HTML
摘要: 

采用电化学阻抗谱(EIS)技术,研究了喷涂粉末(60%聚酯、10%钛白、7%固化剂、6%流平剂、2%颜料、15%辅料)涂层的316不锈钢在模拟沿海大气和海水中初期的失效过程并分析其耐久性。结果表明:在模拟沿海大气环境中,涂层电阻以1.10 × 106 Ω·h-1的速率从起始的1.07 × 108 Ω·cm2下降到96 h的1.48 × 106 Ω·cm2;在模拟海水中浸泡的前48 h内涂层电阻从起始的1.56 × 108 Ω·cm2下降到1.99 × 106 Ω·cm2,下降速率为1.30 × 106 Ω·h-1;无论是模拟沿海大气环境还是模拟海水浸泡条件下,喷涂粉末涂层的吸水过程lnCc-t1/2可分为两个阶段,长时间规律为直线上升最后趋于平缓。还表明在传统涂层研究中因腐蚀过于剧烈而被忽略的“短时间的电阻回升现象”。结果还表明,在模拟沿海大气环境中喷涂粉末涂层的水分扩散系数D为1.69 × 10-11 cm2·s-1,在模拟海水中喷涂粉末涂层的水分扩散系数D为2.31 × 10-11 cm2·s-1,略大于模拟沿海大气环境中的水分扩散系数。

关键词 : 喷涂粉末涂层,  电化学阻抗谱,  失效过程,  水分吸收    
Abstract:

The initial failure process of the powder spraying coating (namely 60% polyester, 10% TiO2, 7% curing agent, 6% leveling agent, 2% pigment, 15% auxiliary materials), which was applied on 316 stainless steels, in artificial coastal atmosphere and seawater was investigated by electrochemical impedance spectroscopy (EIS) technique, whilst the failure process was analyzed. The results showed that in the artificial coastal atmosphere, the coating resistance decreased from an initial value of 1.07 × 108 Ω·cm2 to 1.48 × 106 Ω·cm2 over the first 96 hours by a descent rate of 1.10 × 106 Ω·h-1. In the artificial seawater, the coating resistance decreased from an initial value of 1.56 × 108 Ω·cm2 to 1.99 × 106 Ω·cm2 over the first 48 hours by a descent rate of 1.30 × 106 Ω·h-1. Whether the coated steels expose in the artificial coastal atmospheric environment or immerse in the artificial seawater, the lnCc-t1/2 curves for coatings indicated that the coating capacitance presented two typical stages as the corrosion time increased, the coating capacitance increased rapidly in the beginning time of corrosion, and then tented to be a slow growth. Furthermore, the water molecular diffusion coefficient D for the powder spraying coating in the artificial coastal atmosphere was 1.69 × 10-11 cm2·s-1, while that was 2.31 × 10-11 cm2·s-1 in the artificial seawater, which is slightly higher than that in the coastal atmosphere.

Key words: powder-spraying coating    EIS    degradation process    water diffusion
收稿日期: 2025-10-18      32134.14.1005.4537.2025.321
ZTFLH:  TG174  
通讯作者: 俞春林,E-mail:yuchunlin@chd.com.cn,研究方向为机械结构及产品工艺等;
王丽熙,E-mail:wanglixi_njut@163.com,研究方向为吸波材料、激光抑制与防护材料等光功能材料
Corresponding author: YU Chunlin, E-mail: yuchunlin@chd.com.cn;
WANG Lixi, E-mail: wanglixi_njut@163.com
作者简介: 俞春林,男,1978年生,高级工程师
图1  不同暴露时间的涂层在40 ℃模拟海水大气环境中的电化学阻抗谱
图2  用于拟合涂层暴露在模拟沿海大气不同阶段EIS的等效电路
Time / hR2 / Ω·cm2R3 / Ω·cm2CPE1-T, F/cm2CPE1-PCPE2-T, F/cm2CPE2-P
41.07 × 1084.22 × 10-100.953
96847201.48 × 1061.75 × 10-100.9823.80 × 10-60.714
3602.77 × 1055.08 × 1076.01 × 10-100.9043.03 × 10-70.317
表1  图1 EIS的电路拟合结果
图3  不同浸泡时间的涂层在40 ℃模拟海水大气环境中的SEM图像
图4  不同浸泡时间的涂层在40 ℃海水中浸泡的电化学阻抗谱
Time / hR2 / Ω·cm2R3 / Ω·cm2CPE1-T, F/cm2CPE1-PCPE2-T, F/cm2CPE2-P
0.51.56 × 1083.18 × 10-100.492
48639571.99 × 1061.74 × 10-100.5162.38 × 10-50.386
120382361.46 × 1053.71 × 10-100.9242.88 × 10-50.503
表2  图4 EIS的电路拟合结果
图5  不同浸泡时间的涂层在40 ℃海水中浸泡的SEM图像
图6  涂层电阻Rc随时间变化的曲线图
图7  涂层失效过程中的lnCc-t1/2曲线
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