Please wait a minute...
中国腐蚀与防护学报  2026, Vol. 46 Issue (5): 1619-1626     CSTR: 32134.14.1005.4537.2026.012      DOI: 10.11902/1005.4537.2026.012
  研究报告 本期目录 | 过刊浏览 |
拉伸变形与氢渗透动态协同作用下X65钢的氢扩散行为研究
党桂铭, 陈锴, 吕良, 杜一帆, 高浩然, 郑树启()
中国石油大学(北京)新能源与材料学院 北京 102249
Hydrogen Diffusion Behavior in X65 Steel Under Dynamic Synergistic Effect of Tensile Deformation and Hydrogen Permeation
DANG Guiming, CHEN Kai, LV Liang, DU Yifan, GAO Haoran, ZHENG Shuqi()
College of New Energy and Materials, China University of Petroleum (Beijing), Beijing 102249, China
引用本文:

党桂铭, 陈锴, 吕良, 杜一帆, 高浩然, 郑树启. 拉伸变形与氢渗透动态协同作用下X65钢的氢扩散行为研究[J]. 中国腐蚀与防护学报, 2026, 46(5): 1619-1626.
Guiming DANG, Kai CHEN, Liang LV, Yifan DU, Haoran GAO, Shuqi ZHENG. Hydrogen Diffusion Behavior in X65 Steel Under Dynamic Synergistic Effect of Tensile Deformation and Hydrogen Permeation[J]. Journal of Chinese Society for Corrosion and protection, 2026, 46(5): 1619-1626.

全文: PDF(10921 KB)   HTML
摘要: 

通过双电解池与应力腐蚀试验机相结合可对钢试样进行拉伸变形试验的同时对其充氢,如是,分别研究了应变速率和应力集中对X65管线钢氢扩散行为的影响。结果表明,拉伸变形对氢扩散行为的影响与加载应变速率存在依存关系,高应变速率时的塑性变形过程显著抑制氢扩散,而低应变速率时塑性变形过程对氢原子的束缚作用减弱。拉伸变形过程中缺口处的应力集中会驱动氢原子向高应力区富集,它与缺口处的塑性变形协同作用进一步束缚氢从而加剧氢致损伤的进程,应力集中程度越大这种缺口束缚效应越强;对比发现应力集中较小的非缺口区域氢渗透过程受影响较小。

关键词 : X65管线钢,  氢渗透,  拉伸变形,  应力集中    
Abstract:

The hydrogen diffusion behavior in X65 pipeline steel during simultaneously tensile deformation testing and hydrogen permeating for the test sample was assessed via a setup of combined a dual-electrochemical cell and a stress corrosion testing machine. While the effect of strain rate and stress concentration on the hydrogen diffusion was examined respectively. The results indicate that the influence of tensile deformation on hydrogen diffusion is dependent on the applied strain rate. Plastic deformation at high strain rates significantly inhibits hydrogen diffusion, whereas at low strain rates, the restraining effect of the plastic deformation on hydrogen atoms is weakened. Stress concentration at the notch during tensile deformation drives the accumulation of hydrogen atoms toward the high-stress region. The synergistic effect of this accumulation and the plastic deformation at the notch, may further enhance the hydrogen trapping, thereby accelerating the process of hydrogen-induced damage. The magnitude of this notch trapping effect strengthens with the increasing stress concentration. In contrast, regions with minimal stress concentration, such as non-notched areas, exhibit a comparatively minor influence on the hydrogen permeation process.

Key words: X65 pipeline steel    hydrogen permeation    tensile deformation    stress concentration
收稿日期: 2026-01-12      32134.14.1005.4537.2026.012
ZTFLH:  TG174  
通讯作者: 郑树启,E-mail:zhengsq09@163.com,研究方向为纯氢/掺氢天然气输送管道氢脆行为
Corresponding author: ZHENG Shuqi, E-mail: zhengsq09@163.com
作者简介: 党桂铭,男,1999年生,硕士生
图1  X65钢的金相组织图
图2  板状试样尺寸示意图
图3  双电解池与应力腐蚀试验机组合测试示意图
图4  X65钢光滑板状试样在不同应变速率条件下载荷与背景电流随时间的变化曲线
图5  X65钢光滑板状试样在不同应变速率条件下载荷与氢扩散电流随时间的变化曲线
图6  X65钢在不同应变速率条件下渗透拉伸的应力应变曲线
Sampleσs / MPaσb / MPa

Fracture

strain L / %

No hydrogen permeation579.2675.88.24
1.05 × 10-5 s-1 permeation474.7592.88.09
3.67 × 10-6 s-1 permeation568.7622.47.25
表1  X65钢在不同应变速率条件下渗透拉伸的力学性能参数
图7  不同应力集中系数板状试样拉伸时载荷与氢扩散电流随时间的变化曲线
图8  不同应力集中系数板状试样渗透拉伸后的断口形貌
图9  Kt = 2.0板状试样非缺口中心区域渗透拉伸时载荷与氢扩散电流随时间的变化曲线
图10  Kt = 2.0板状试样不同条件下拉伸的载荷位移曲线
图11  Kt = 2.0板状试样渗透拉伸断口形貌
[1] Shang J, Chen W F, Zheng J Y, et al. Enhanced hydrogen embrittlement of low-carbon steel to natural gas/hydrogen mixtures [J]. Scr. Mater., 2020, 189: 67
doi: 10.1016/j.scriptamat.2020.08.011
[2] Mohtadi-Bonab M A, Szpunar J A, Basu R, et al. The mechanism of failure by hydrogen induced cracking in an acidic environment for API 5L X70 pipeline steel [J]. Int. J. Hydrogen Energy, 2015, 40: 1096
doi: 10.1016/j.ijhydene.2014.11.057
[3] Cai Y K, Zhao Y, Ma X B, et al. Influence of environmental factors on atmospheric corrosion in dynamic environment [J]. Corros. Sci., 2018, 137: 163
doi: 10.1016/j.corsci.2018.03.042
[4] Han Y D, Wang R Z, Jing H Y, et al. Sulphide stress cracking behaviour of the coarse-grained heat-affected zone in X100 pipeline steel under different heat inputs [J]. Int. J. Hydrogen Energy, 2020, 45: 20094
doi: 10.1016/j.ijhydene.2020.05.092
[5] Wang Y X, Zhao W M, Ai H, et al. Effects of strain on the corrosion behaviour of X80 steel [J]. Corros. Sci., 2011, 53: 2761
doi: 10.1016/j.corsci.2011.05.011
[6] Gao K, Li D, Pang X, et al. Corrosion behaviour of low-carbon bainitic steel under a constant elastic load [J]. Corros. Sci., 2010, 52: 3428
doi: 10.1016/j.corsci.2010.06.021
[7] Huang Y L, Nakajima A, Nishikata A, et al. Effect of mechanical deformation on permeation of hydrogen in iron [J]. ISIJ Int., 2003, 43: 548
doi: 10.2355/isijinternational.43.548
[8] Anand L, Mao Y W, Talamini B. On modeling fracture of ferritic steels due to hydrogen embrittlement [J]. J. Mech. Phys. Solids, 2019, 122: 280
doi: 10.1016/j.jmps.2018.09.012
[9] Di Leo C V, Anand L. Hydrogen in metals: A coupled theory for species diffusion and large elastic-plastic deformations [J]. Int. J. Plast., 2013, 43: 42
doi: 10.1016/j.ijplas.2012.11.005
[10] Louthan M R, Caskey G R, Donovan J A, et al. Hydrogen embrittlement of metals [J]. Mater. Sci. Eng., 1972, 10: 357
doi: 10.1016/0025-5416(72)90109-7
[11] Frankel G S, Latanision R M. Hydrogen transport during deformation in nickel: Part II. Single crystal nickel [J]. Metall. Trans., 1986, 17A: 869
[12] Pu S D, Ooi S W. Hydrogen transport by dislocation movement in austenitic steel [J]. Mater. Sci. Eng., 2019, 761A: 138059
[13] Dadfarnia M, Martin M L, Nagao A, et al. Modeling hydrogen transport by dislocations [J]. J. Mech. Phys. Solids, 2015, 78: 511
doi: 10.1016/j.jmps.2015.03.002
[14] Charles Y, Mougenot J, Gaspérini M. Modeling hydrogen dragging by mobile dislocations in finite element simulations [J]. Int. J. Hydrogen Energy, 2022, 47: 13746
doi: 10.1016/j.ijhydene.2022.02.099
[15] Charies Y, Mougenot J, Gaspérini M. Modeling hydrogen dragging by mobile dislocations in finite element simulations [J]. Int. J. Hydrogen Energy, 2022, 47: 13746
doi: 10.1016/j.ijhydene.2022.02.099
[16] Louthan M R, Donovan J A, Caskey G R. Tritium absorption in type 304L stainless steel [J]. Nucl. Technol., 1975, 26: 192
doi: 10.13182/NT75-A24418
[17] Foster L M, Jack T H, Hill W W. Structures revealed in zone refined aluminum by tritium decoration [J]. Metall. Trans., 1970, 1: 3117
[18] Kurkela M, Latanision R M. The effect of plastic deformation on the transport of hydrogen in nickel [J]. Scr. Metall., 1979, 13: 927
doi: 10.1016/0036-9748(79)90322-3
[19] Donovan J A. Accelerated evolution of hydrogen from metals during plastic deformation [J]. Metall. Trans., 1976, 7A: 1677
[20] Brass A M, Chene J. Influence of deformation on the hydrogen behavior in iron and nickel base alloys: A review of experimental data [J]. Mater. Sci. Eng., 1998, 242A: 210
[21] Lecoester F, Chêne J, Noel D. Hydrogen embrittlement of the Ni-base Alloy 600 correlated with hydrogen transport by dislocations [J]. Mater. Sci. Eng., 1999, 262A: 173
[22] Reddy K S, Govindaraj Y, Neelakantan L. Hydrogen diffusion kinetics in dual-phase (DP 980) steel: The role of pre-strain and tensile stress [J]. Electrochim. Acta, 2023, 439: 141727
doi: 10.1016/j.electacta.2022.141727
[23] Kim S J, Jung H G, Kim K Y. Effect of tensile stress in elastic and plastic range on hydrogen permeation of high-strength steel in sour environment [J]. Electrochim. Acta, 2012, 78: 139
doi: 10.1016/j.electacta.2012.05.147
[24] Tien J, Thompson A W, Bernstein I M, et al. Hydrogen transport by dislocations [J]. Metall. Trans., 1976, 7A: 821
[25] Sk M H, Overfelt R A, Abdullah A M. Effects of microstructures on hydrogen induced cracking of electrochemically hydrogenated double notched tensile sample of 4340 steel [J]. Mater. Sci. Eng., 2016, 659A: 242
[26] Choi S H, Kim D H, Park S S, et al. Simulation of stress concentration in Mg alloys using the crystal plasticity finite element method [J]. Acta Mater., 2010, 58: 320
doi: 10.1016/j.actamat.2009.09.010
[27] Sun J, Deng Z J, Xu M J. Critical void growth and micro-fracture-ductility of materials in triaxial stress field [J]. J. Xi'an Jiaotong Univ., 1991, 25(1): 25
[27] 孙 军, 邓增杰, 涂铭旌. 三轴应力场中空穴扩张临界值与材料的微观断裂延性 [J]. 西安交通大学学报, 1991, 25(1): 25
[28] Yuan S L, Zhu Y X, Zhao L, et al. Key role of plastic strain gradient in hydrogen transport in polycrystalline materials [J]. Int. J. Plast., 2022, 158: 103409
doi: 10.1016/j.ijplas.2022.103409
[1] 程璐瑶, 徐彦磊, 李家玮, 孙冲, 林学强, 孙建波. CO2 压力对含杂质超临界CO2 输送管线X65钢应力腐蚀开裂敏感性的影响[J]. 中国腐蚀与防护学报, 2025, 45(5): 1351-1360.
[2] 陈锴, 杜一帆, 徐浩昀, 吕良, 党桂铭, 王玉金, 郑树启. X80管线钢氢渗透行为及氢脆敏感性研究[J]. 中国腐蚀与防护学报, 2025, 45(2): 388-396.
[3] 白云龙, 冷冰, 韦博鑫, 董立谨, 于长坤, 许进, 孙成. 掺氢天然气管材及焊缝的氢损伤行为研究进展[J]. 中国腐蚀与防护学报, 2025, 45(2): 283-295.
[4] 王慧玲, 明洪亮, 王俭秋, 韩恩厚. 掺氢天然气管线钢氢渗透行为研究进展[J]. 中国腐蚀与防护学报, 2025, 45(2): 249-260.
[5] 赵杰, 徐广旭, 张烘玮, 李敬法, 吕冉, 王嘉龙, 闫东雷. X80掺氢天然气管道的氢脆与腐蚀耦合作用研究[J]. 中国腐蚀与防护学报, 2025, 45(2): 407-415.
[6] 李新城, 李兆南, 王海锋, 徐云泽, 王明昱, 甄兴伟. DH36海洋工程钢焊接结构的氢脆敏感性研究[J]. 中国腐蚀与防护学报, 2025, 45(2): 416-422.
[7] 刘天乐, 韦博鑫, 付安庆, 苏航, 陈廷枢, 王超明, 王邃. 掺氢环境下X80管线钢气相氢损伤研究[J]. 中国腐蚀与防护学报, 2025, 45(2): 423-430.
[8] 胡丽华, 衣华磊, 杨维健, 孙冲, 孙建波. 水含量对超临界CO2 输送管道腐蚀的影响[J]. 中国腐蚀与防护学报, 2024, 44(3): 576-584.
[9] 姚婵, 陈健, 明洪亮, 王俭秋. 管线钢氢渗透行为的研究进展[J]. 中国腐蚀与防护学报, 2023, 43(2): 209-219.
[10] 戈方宇, 黄峰, 袁玮, 肖虎, 刘静. 交变载荷频率对MS X65管线钢在H2S介质中腐蚀电化学行为影响[J]. 中国腐蚀与防护学报, 2021, 41(2): 187-194.
[11] 戴婷, 顾艳红, 高辉, 刘凯龙, 谢小辉, 焦向东. 水下摩擦螺柱焊接头在饱和CO2中的电化学性能[J]. 中国腐蚀与防护学报, 2021, 41(1): 87-95.
[12] 刘栓, 赵霞, 陈长伟, 侯保荣, 陈建敏. 油田输油管线钢X65的腐蚀行为研究[J]. 中国腐蚀与防护学报, 2015, 35(5): 393-399.
[13] 郭望,赵卫民,张体明,杜天海,王勇. 阴极极化和应力耦合作用下X80钢氢渗透行为研究[J]. 中国腐蚀与防护学报, 2015, 35(4): 353-358.
[14] 张体明, 赵卫民, 郭望, 王勇. 阴极保护下X65钢在模拟海水中的氢脆敏感性研究[J]. 中国腐蚀与防护学报, 2014, 34(4): 315-320.
[15] 梁瑞, 张新燕, 李淑欣, 姜峰, 陈帅甫. 半椭球蚀坑对圆棒应力集中的影响[J]. 中国腐蚀与防护学报, 2013, 33(6): 532-536.