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中国腐蚀与防护学报  2026, Vol. 46 Issue (3): 798-806     CSTR: 32134.14.1005.4537.2025.221      DOI: 10.11902/1005.4537.2025.221
  研究报告 本期目录 | 过刊浏览 |
Ti60合金在600 ℃混合盐雾环境中腐蚀行为的研究
李蕊1, 俞利鑫2, 崔宇3(), 刘叡2, 孟凡帝2, 刘莉2, 王福会2
1.河北师范大学分析测试中心 石家庄 050024
2.东北大学 数字钢铁全国重点实验室 沈阳 110819
3.中国科学院金属研究所 师昌绪先进材料创新中心 沈阳 110016
Corrosion Behavior of Ti60 Alloy in Mixed Salt Spray Environment at 600 ℃
LI Rui1, YU Lixin2, CUI Yu3(), LIU Rui2, MENG Fandi2, LIU Li2, WANG Fuhui2
1.Testing and Analysis Centre, Hebei Normal University, Shijiazhuang 050024, China
2.State Key Laboratory of Digital Steel, Northeastern University, Shenyang 110819, China
3.Shi -changxu Innovation Center for Advanced Materials, Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016, China
引用本文:

李蕊, 俞利鑫, 崔宇, 刘叡, 孟凡帝, 刘莉, 王福会. Ti60合金在600 ℃混合盐雾环境中腐蚀行为的研究[J]. 中国腐蚀与防护学报, 2026, 46(3): 798-806.
Rui LI, Lixin YU, Yu CUI, Rui LIU, Fandi MENG, Li LIU, Fuhui WANG. Corrosion Behavior of Ti60 Alloy in Mixed Salt Spray Environment at 600 ℃[J]. Journal of Chinese Society for Corrosion and protection, 2026, 46(3): 798-806.

全文: PDF(13249 KB)   HTML
摘要: 

受工业污染的海洋上空环境中含有NaCl、Na2SO4和水蒸汽等腐蚀介质,这些腐蚀介质会对服役的航空航天飞机热端部件产生协同腐蚀作用。本文借助扫描电子显微镜(SEM),电子探针(EPMA)和X射线衍射仪(XRD)等测试技术,基于增重变化及腐蚀产物膜微观结构与成分分析结果,探讨了600 ℃ Na2SO4,NaCl沉积盐环境下Ti60合金的腐蚀行为。结果表明,两种环境下整个腐蚀过程受扩散控制。NaCl和Na2SO4沉积盐的存在加速了Ti60合金的腐蚀过程。在Na2SO4盐雾环境,腐蚀产物主要由TiO2、Ti(SO4)2和Na2TiO3组成。在75% (质量分数) Na2SO4 + 25% (质量分数) NaCl盐雾环境,观察到明显的晶间腐蚀,腐蚀产物由Na2TiO3和TiO2组成。Ti60合金在600 ℃的75%Na2SO4 + 25%NaCl盐雾环境中受氧化、氯化和硫化三者协同影响。

关键词 Ti60合金Na2SO4盐雾NaCl盐雾高温腐蚀腐蚀机理    
Abstract

The atmospheres above polluted ocean may contain corrosive substances such as NaCl, Na2SO4, and water vapor etc., which can synergistically corrode the components of aeroengine compressor in service. Hence, the corrosion behavior of Ti60 alloy a candidate material for compressor blade, induced by salt spray composed of Na2SO4 and Na2SO4-NaCl mixture respectivelyat 600 ℃ was studied via mass change measurement, scanning electron microscopy (SEM), X-ray diffractometer (XRD), and electron probe microanalyzer (EPMA). The results indicated that the corrosion process in the two salts spray environments was controlled by the diffusion process. The corrosion process was promoted by the presence of the mixture NaCl and Na2SO4. In the Na2SO4 salt spray environment, the corrosion products layer was mainly composed of TiO2, Ti(SO4)2 and Na2TiO3. In the 75% (mass fraction) Na2SO4 + 25% (mass fraction) NaCl salt spray environment, intergranular corrosion was clearly observed, and the corrosion products layer was composed of Na2TiO3 and TiO2. According to these results, a mechanism of synergistic action of oxidation, chlorination, and sulfidation was proposed for the corrosion of Ti60 alloy in 75%Na2SO4 + 25%NaCl salt spray environment.

Key wordsTi60 alloy    Na2SO4 salt spray    NaCl salt spray    high temperature corrosion    corrosion mechanism
收稿日期: 2025-07-11      32134.14.1005.4537.2025.221
ZTFLH:  TG174  
基金资助:国家自然科学基金(U22A20111);海洋关键材料重点实验室开放课题(2024K06);航空科学基金(201938050001);博士科研启动基金(L2023B52)
通讯作者: 崔宇,E-mail:ycui@imr.ac.cn,研究方向为海洋中温环境金属腐蚀与防护
Corresponding author: CUI Yu, E-mail: ycui@imr.ac.cn
作者简介: 李 蕊,女,1993年生,博士生
图1  Ti60合金的金相组织
图2  Ti60合金在600 ℃不同环境下腐蚀100 h的动力学结果
图3  Ti60合金在Na2SO4盐雾环境下腐蚀的表面腐蚀产物形貌图
图4  Ti60合金在混合盐雾环境下腐蚀后的表面腐蚀产物形貌图
图5  图3和4中箭头所示的点1~7的EDS谱图
PointsNaAlSiSClTiZrSn
10.095.310.75--44.11-0.73
20.074.220.690.04-42.630.990.79
33.762.040.961.44-26.910.680.54
42.382.060.34--30.540.430.55
55.892.76-0.27-27.540.380.21
649.17---42.211.39--
711.893.230.320.271.8818.480.660.2
表1  图3和4中箭头所示的点1~7的EDS结果
图6  Ti60合金在Na2SO4盐雾环境下腐蚀不同时间后的截面腐蚀产物形貌图
图7  Ti60合金在混合盐雾环境下腐蚀不同时间后的截面腐蚀产物形貌图
图8  Ti60合金在Na2SO4盐雾环境腐蚀不同时间后形成的腐蚀产物GAXRD图谱
图9  Ti60合金在混合盐雾环境腐蚀不同时间后腐蚀产物的GAXRD图谱
图10  Ti60合金在混合盐雾环境腐蚀100 h后腐蚀产物截面元素面分布
图11  M-Cl-O稳定相图[19~21]
图12  M-S-O稳定相图
图13  在600 ℃ 75%Na2SO4 + 25%NaCl混合盐雾环境下Ti60合金腐蚀机理示意图
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