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中国腐蚀与防护学报  2026, Vol. 46 Issue (4): 1169-1176     CSTR: 32134.14.1005.4537.2025.272      DOI: 10.11902/1005.4537.2025.272
  研究报告 本期目录 | 过刊浏览 |
混维凹凸棒石纳米容器-有机涂层的耐腐蚀性能研究
苗乔智, 易芮熙, 张永龙, 蔡云飞, 杨扉雁, 张超宇, 张子晗, 李雯, 孙瑞, 尹月(), 王文波()
内蒙古大学化学化工学院 呼和浩特 010021
Corrosion Protection Performance of Mixed-dimensional Attapulgite Nanocontainer Doped Organic Coatings
MIAO Qiaozhi, YI Ruixi, ZHANG Yonglong, CAI Yunfei, YANG Feiyan, ZHANG Chaoyu, ZHANG Zihan, LI Wen, SUN Rui, YIN Yue(), WANG Wenbo()
College of Chemistry and Chemical Engineering, Inner Mongolia University, Hohhot 010021, China
引用本文:

苗乔智, 易芮熙, 张永龙, 蔡云飞, 杨扉雁, 张超宇, 张子晗, 李雯, 孙瑞, 尹月, 王文波. 混维凹凸棒石纳米容器-有机涂层的耐腐蚀性能研究[J]. 中国腐蚀与防护学报, 2026, 46(4): 1169-1176.
Qiaozhi MIAO, Ruixi YI, Yonglong ZHANG, Yunfei CAI, Feiyan YANG, Chaoyu ZHANG, Zihan ZHANG, Wen LI, Rui SUN, Yue YIN, Wenbo WANG. Corrosion Protection Performance of Mixed-dimensional Attapulgite Nanocontainer Doped Organic Coatings[J]. Journal of Chinese Society for Corrosion and protection, 2026, 46(4): 1169-1176.

全文: PDF(10218 KB)   HTML
摘要: 

选用高比表面积的天然混维凹凸棒石(mATP)作为容器实现缓蚀剂的高效负载并用于构筑mATP-PVB (聚乙烯醇缩丁醛)涂层提升锌基材的抗腐蚀性能。系统地研究了酸刻蚀前后mATP掺杂量对涂层抗腐蚀性能的影响,并且探究了负载苯骈三氮唑(BTA)的BTA@H-mATP/PVB涂层的防腐机制。研究表明,mATP经酸刻蚀处理后(H-mATP)比表面积由66 m2/g提升至179 m2/g,显著提升了其对BTA的负载量,在碱性和酸性环境中实现0.93和0.90 mmol/L的释放量。1%-BTA@H-mATP/PVB涂层的|Z|0.01 Hz为2.54 × 106 Ω·cm2,约为纯PVB涂层的12倍,且浸泡20 d后仍高达2.05 × 105 Ω·cm2,表明该智能涂层兼具优异的耐腐蚀性能和良好的长期防护效果。其防腐效果归因于mATP物理阻隔与缓蚀剂对涂层缺陷的钝化的协同效应。本文可为纳米容器在防腐涂层中的功能化设计与性能优化提供新思路。

关键词 混维凹凸棒石缓蚀剂防腐涂层活性保护物理屏障纳米容器    
Abstract

Natural mixed-dimensional attapulgite (mATP) with a high specific surface area was utilized as a nanocontainer to achieve a high loading capacity of the corrosion inhibitor. The prepared nanocontainer was then integrated into polyvinyl butyral (PVB) to form BTA@H-mATP/PVB anticorrosive coating aimed at enhancing the corrosion resistance of zinc substrates. Then the effect of the addition amount of the as received mATP and the acid etched ones (H-mATP) on the anticorrosion performance of the coatings was comparatively evaluated. Additionally, the self-healing mechanism of the BTA@H-mATP/PVB coating was thoroughly investigated. It was found that after acid etching, the specific surface area of H-mATP increased from 66 for the as received ones to 179 m2/g, significantly enhancing BTA loading capacity and resulting in release amounts of 0.93 and 0.90 mmol/L in alkaline and acidic environments, respectively. The |Z|0.01 Hz of the 1%-BTA@H-mATP/PVB coating is 2.54 × 106 Ω·cm2, approximately 12 times higher than that of the pure PVB coating. Notably, even after 20 days of immersion in 3.5%NaCl solution, its electrochemical impedance remained as high as 2.05 × 105 Ω·cm2, indicating excellent corrosion resistance and long-term durability. The enhanced corrosion protective performance of the coating may be attributed to the synergistic effect between the physical barrier provided by H-mATP and the localized active protection offered by BTA. This work provides novel insights into the functional design and performance optimization of nanocontainers for intelligent anticorrosive coatings.

Key wordsmixed-dimensional attapulgite    corrosion inhibitor    anticorrosive coating    active protection    physical barrier    nanocontainers
收稿日期: 2025-08-27      32134.14.1005.4537.2025.272
ZTFLH:  TG174  
基金资助:国家自然科学基金(22468033);内蒙古自治区自然科学基金(2024SHZR1554);内蒙古自治区自然科学基金(2023JQ02);淮阴理工学院江苏省凹土资源利用重点实验室开放基金(HPK202302)
通讯作者: 尹月,E-mail:yinyue@imu.edu.cn,研究方向为金属腐蚀与防护王文波,E-mail:wangwenbo@imu.edu.cn,研究方向为黏土矿物纳米功能复合材料
Corresponding author: YIN Yue, E-mail: yinyue@imu.edu.cnWANG Wenbo, E-mail: wangwenbo@imu.edu.cn
作者简介: 苗乔智,男,2000年生,硕士生
图1  酸刻蚀前后及负载BTA后的凹凸棒石SEM和TEM图像
图2  mATP、H-mATP、BTA@H-mATP和BTA的FTIR图, mATP酸刻蚀前后及负载BTA后的氮气吸-脱附等温线与孔径分布曲线, BTA, H-mATP, BTA@H-mATP的热重曲线及不同pH值 (pH = 3, 7和11)下BTA的释放曲线
图3  不同涂层在3.5%NaCl溶液中浸泡20 d的EIS图
图4  不同涂层在3.5%NaCl溶液中浸泡20 d的EIS图
图5  PVB涂层和BTA@H-mATP/PVB涂层划痕浸泡90 h后的SEM和EDS
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