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中国腐蚀与防护学报  2026, Vol. 46 Issue (2): 601-610     CSTR: 32134.14.1005.4537.2025.148      DOI: 10.11902/1005.4537.2025.148
  研究报告 本期目录 | 过刊浏览 |
一种Cu-Zn基高熵合金在硬水中的腐蚀行为研究
严建成1, 冯向东2, 卢得勇1, 李进1(), 孟鹏军1, 娄宝辉2, 郭健1, 李正涛3, 朱正旺3
1.浙江浙能兰溪发电有限责任公司 金华 321100
2.浙江浙能技术研究院有限公司 杭州 311121
3.东北大学冶金学院 先进亚稳金属材料研究中心 沈阳 110819
Corrosion Behavior of a Novel Cu-Zn Based High Entropy Alloy in an Artificial Hard Water
YAN Jiancheng1, FENG Xiangdong2, LU Deyong1, LI Jin1(), MENG Pengjun1, LOU Baohui2, GUO Jian1, LI Zhengtao3, ZHU Zhengwang3
1.Zhejiang Zheneng Lanxi Electric Power Generation Co. Ltd. , Jinhua 321100, China
2.Zhejiang Energy R&D Institute, Hangzhou 311121, China
3.Research Center of Advanced Metastable Metallic Materials, School of Metallurgy, Northeastern University, Shenyang 110819, China
引用本文:

严建成, 冯向东, 卢得勇, 李进, 孟鹏军, 娄宝辉, 郭健, 李正涛, 朱正旺. 一种Cu-Zn基高熵合金在硬水中的腐蚀行为研究[J]. 中国腐蚀与防护学报, 2026, 46(2): 601-610.
Jiancheng YAN, Xiangdong FENG, Deyong LU, Jin LI, Pengjun MENG, Baohui LOU, Jian GUO, Zhengtao LI, Zhengwang ZHU. Corrosion Behavior of a Novel Cu-Zn Based High Entropy Alloy in an Artificial Hard Water[J]. Journal of Chinese Society for Corrosion and protection, 2026, 46(2): 601-610.

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摘要: 

针对传统阻垢合金在硬水中普遍存在的脱锌失效问题,设计并制备了多组元Cu-Zn基高熵合金(Cu-Zn HEA)阻垢材料。以商用KDF55 (Cu85Zn15,质量分数,%)合金为对照组,研究了Cu-Zn基高熵合金在一种人工硬水中的腐蚀行为。电子背散射衍射(EBSD)分析表明,该高熵合金呈现单相面心立方(FCC)固溶体结构。电化学测量结果显示:Cu-Zn基高熵合金的自腐蚀电流密度(Icorr)为(2.37 ± 0.39) µA·cm-2,较对照组降低40%;在时长15 d的浸泡实验中,其平均腐蚀速率(Vcorr)为(0.09 ± 0.01) mm·a-1,降幅达61%。微观形貌表征与腐蚀产物分析表明,高熵合金表面生成富含Ni/Co/Fe氧化物的致密钝化膜,腐蚀损伤轻微;而KDF55合金则发生显著均匀腐蚀,并伴随严重脱锌现象。研究结果为高稳定性阻垢合金的研发提供了有意义的参考。

关键词 Cu-Zn基高熵合金阻垢合金耐腐蚀性能脱锌钝化膜    
Abstract

To resolve the pervasive dezincification failure of conventional scale-resistant alloys in hard water environments, herein, a multicomponent Cu-Zn based high-entropy alloy (HEA) as an advanced anti-scaling material was designed and prepared via vacuum induction furnace smelting and casting. Then the corrosion behavior of Cu-Zn based HEA in an artificial hard water was assessed comparatively with a commercial Cu-Zn based KDF55 alloy. Electron backscatter diffraction (EBSD) results confirmed that the HEA exhibits a microstructure of single solid solution phase with face-centered cubic (FCC) crystal structure. Electrochemical measurements demonstrated that the HEA alloy presented superior corrosion resistance, with a free-corrosion current density (Icorr) of (2.37 ± 0.39) µA·cm-2, which was 40% lower than the KDF55 alloy. In contrast to KDF55, the HEA exhibited an average corrosion rate (Vcorr) of (0.09 ± 0.01) mm·a-1, which was 61% lower. Microstructural characterization and corrosion product analysis revealed that the HEA surface developed a dense passive film enriched with Ni/Co/Fe oxides, resulting in minimal corrosion damage. In contrast, the KDF55 alloy exhibited pronounced uniform corrosion accompanied by severe dezincification. This work provides a good reference for the further research and development of highly stable anti-scaling alloys.

Key wordsCu-Zn based high entropy alloys    anti-scaling alloys    corrosion resistance    dezincification    passive film
收稿日期: 2025-05-14      32134.14.1005.4537.2025.148
ZTFLH:  TG139  
基金资助:浙江省能源集团有限公司科技计划(ZNKJ-2023-012);中国博士后科学基金(2022M712738)
通讯作者: 李进,E-mail:408783630@qq.com,研究方向为火电厂环保
作者简介: 严建成,男,1975年生,本科,高级工程师
图1  Cu-Zn基高熵合金组织分析
图2  KDF55合金和Cu-Zn基高熵合金在硬水中的EIS曲线及等效电路图
SamplesRs / Ω·cm2CPEf / S·s n ·cm-2nfRf / kΩ·cm2CPEdl / S·s n ·cm-2ndlRct / kΩ·cm2Zw / S·s5
KDF55 alloy255.107.20 × 10-50.653.711.74 × 10-30.633.403.23 × 10-3
Cu-Zn HEA240.502.91 × 10-50.819.943.56 × 10-40.7510.01-
表1  KDF55合金和Cu-Zn基高熵合金在硬水中的EIS曲线拟合数据
图3  KDF55合金和Cu-Zn基高熵合金在硬水溶液中的动电位极化测量结果
图4  KDF55合金和Cu-Zn基高熵合金在硬水溶液中浸泡15 d后的表面形貌及相应EDS谱图
图5  KDF55合金和Cu-Zn基高熵合金在硬水溶液浸泡15 d后的截面形貌及相应EDS谱图
图6  KDF55合金和Cu-Zn基高熵合金在硬水中浸泡15 d的平均腐蚀速率
图7  KDF55合金浸泡15 d后的腐蚀产物分析
ElementsPeakBinding energy / eV
CuCuO 2p3/2933.3
Cu2O 2p3/2932.8
NiNi(OH)2 2p3/2856.6
NiO 2p3/2854.2
Ni 2p3/2852.6
FeFeOOH 2p3/2712.1
Fe2O3 2p3/2710.7
ZnZnO 2p3/21022.3
OH2O532.6
OH-531.5
O2-529.9
CoCo3O4 2p1/2795.9
Co3O4 2p3/2780.8
Co 2p3/2777.8
表2  Cu-Zn基高熵合金的表面腐蚀产物及相应结合能
图8  Cu-Zn基高熵合金浸泡15 d后表面腐蚀产物的XPS图谱
图9  Cu-Zn基高熵合金腐蚀产物膜组成成分及相对含量
图10  KDF55合金和Cu-Zn基高熵合金在硬水溶液中的腐蚀机制示意图
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