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中国腐蚀与防护学报  2025, Vol. 45 Issue (3): 675-686     CSTR: 32134.14.1005.4537.2024.162      DOI: 10.11902/1005.4537.2024.162
  研究报告 本期目录 | 过刊浏览 |
中水回用于火电厂循环冷却水时的药剂优选与应用研究
毛春奎, 朱志平(), 李涛, 周上明, 阳霍
长沙理工大学化学化工学院 长沙 410114
Optimization and Applicability of Chemical Agents for Reclaimed Water, as Circulating Cooling Water of Thermal Power Plant
MAO Chunkui, ZHU Zhiping(), LI Tao, ZHOU Shangming, YANG Huo
School of Chemistry and Chemical Engineering, Changsha University of Science & Technology, Changsha 410114, China
引用本文:

毛春奎, 朱志平, 李涛, 周上明, 阳霍. 中水回用于火电厂循环冷却水时的药剂优选与应用研究[J]. 中国腐蚀与防护学报, 2025, 45(3): 675-686.
Chunkui MAO, Zhiping ZHU, Tao LI, Shangming ZHOU, Huo YANG. Optimization and Applicability of Chemical Agents for Reclaimed Water, as Circulating Cooling Water of Thermal Power Plant[J]. Journal of Chinese Society for Corrosion and protection, 2025, 45(3): 675-686.

全文: PDF(11252 KB)   HTML
摘要: 

基于静态阻垢法、杀生剂能效评价法、电化学与响应面分析法,筛选、评估了中水用作火电厂循环冷却水时复合药剂的阻垢、杀菌、缓蚀性能,采用SEM、金相显微镜、EDS对腐蚀后的Q235钢试片进行了形貌、成分分析。结果表明,通过优化获得的中水回用循环冷却水复合配方为:阻垢剂17 mg/L +杀菌剂40 mg/L +葡萄糖酸钠90 mg/L +硫酸锌11 mg/L,阻垢率为95.7%、杀菌有效时间为15 d、缓蚀率为91.27%;药剂之间存在较好的协同效应,该复合合药剂可同时抑制阴极和阳极反应,是一种混合型、多功能的冷却循环水水处理环保药剂。

关键词 中水响应面优化杀菌阻垢缓蚀    
Abstract

The reuse of reclaimed water as a source of circulating cooling water for thermal power plants is an increasingly common way to save water. However, it has led to troubles such as microbial growth, corrosion and scaling. Herein, the performance of composite agents in scaling inhibition, bactericidal and corrosion inhibition was assessed for commercial Q235 carbon steel in reclaimed water was assessed used as circulating cooling water of thermal power plant via static scale inhibition method, biocide energy efficiency evaluation method, electrochemical and response surface analysis method etc. The test specimens were analyzed in terms of morphology and composition by using SEM, metallography and EDS. The results showed that the optimal formulation of composite chemical agents for the candidate reclaimed water as the recycling circulating cooling water is as follows: scale inhibitor 17 mg/L + biocide 40 mg/L + sodium gluconate 90 mg/L + zinc sulfate 11 mg/L, which presents a scale inhibition rate of 95.7%, a bactericidal effective time of 15 d, and a corrosion inhibition rate of 91.27%. Furthermore, there is a better synergistic effect between the various agents, and the composite agents can inhibit the cathodic and anodic reactions simultaneously. The composite agents can inhibit cathodic and anodic reaction at the same time, which is a kind of hybrid, multi-functional, environmentally friendly agent for cooling circulating water treatment.

Key wordsreclaimed water    response surface optimization    sterilization    scale inhibition    corrosion inhibition
收稿日期: 2024-05-25      32134.14.1005.4537.2024.162
ZTFLH:  TG174  
基金资助:湖南省教育厅科学研究重点项目(23A0269)
通讯作者: 朱志平,E-mail:zzp8389@163.com,研究方向为电力设备的腐蚀与防护,锅炉水化学工况优化等
Corresponding author: ZHU Zhiping, E-mail: zzp8389@163.com
作者简介: 毛春奎,男,1994年生,硕士生
图1  单一药剂阻垢效果图
图2  复合阻垢剂HPMA-HEDP的阻垢性能随添加量的变化
图3  未添加和添加16 mg/L HPMA-2%HEDP复合阻垢剂的垢样的SEM像
图4  单一杀菌剂杀菌效果图
图5  复合杀菌剂复配实验结果
图6  添加复合阻垢剂和复合杀菌剂后Q235钢的腐蚀速率与缓蚀率
图7  缓蚀剂对Q235钢缓蚀失重影响
Experiment No·ABCCorrosion inhibition / %
112801287.64
218801090.2
31860869.66
424801282.61
524601077.36
618801088.29
7181001287.3
818801092.69
918100882.69
10121001088.96
1112601071.12
122480884.55
131280876.59
1418801091.6
15241001085.98
1618801089.2
1718601278.91
表1  Box-behnken试验设计与结果
ParametersFactorsLevel
-101
Detergent / mg·L-1A121824
Sodium gluconate / mg·L-1B6080100
Zinc sulfate / mg·L-1C81012
表2  缓蚀性能评价的Box-Behnken实验因素与水平
SourceSun of SquaresDfMean squareF-valueP-valueSignificance
Model751.17983.4631.37< 0.0001**
A4.7914.791.800.2216
B286.561286.56107.70< 0.0001**
C65.95165.9524.790.0016**
AB21.25121.257.990.0255*
AC42.19142.1915.850.0053**
BC5.3815.382.020.1979
A242.22142.2215.870.0053**
B2171.081171.0864.30< 0.0001**
C280.84180.8430.380.0009**
Residual18.6372.66
Lack of fit6.0132.000.63510.6305
Pure error12.6243.15
Cor total769.8016
表3  缓蚀剂缓蚀试验的回归模型方差分析
图8  3种药剂对Q235钢缓蚀率的三维空间曲面响应图
图9  Q235钢腐蚀试片的金相显微图
图10  Q235钢在不同缓蚀体系下极化曲线和阻抗谱
ParametersEcorr / mVIcorr / μA·cm-2ba / V·dec-1-bc / V·dec-1Rs / Ω·cm2Rct / Ω·cm2Cdl / μF·cm-2
Blank-603121.75.3622.421136333.8607.1
Three-component system-53157.826..2172.551153.5755.5425.9
Four-component system-38811.876.0414.387194.64566184.5
表4  电化学拟合参数
图11  用于拟合EIS的等效电路
图12  Q235钢在不同缓蚀体系中的SEM像和EDS谱
ElementBlank systemCompound water treatment agent system
Mass fraction / %Atomic fraction / %Mass fraction / %Atomic fraction / %
O21.0747.75--
Fe76.7649.9097.9597.17
Mg0.260.340.190.43
Ca1.391.250.380.52
Si0.260.340.551.09
Na0.260.42--
Zn--0.930.79
Aggregate100.00100.00100.00100.00
表5  在空白体系及复合水处理剂体系中Q235钢试片表面EDS元素分析
图13  Q235钢缓蚀机理图
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