Lifetime Prediction Model for Barrier-type Corrosion-resistant Coating

doi:10.11902/1005.4537.2023.383

Journal of Chinese Society for Corrosion and protection

2024, Vol. 44

Issue (6): 1617-1624 DOI: 10.11902/1005.4537.2023.383

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Lifetime Prediction Model for Barrier-type Corrosion-resistant Coating

YU Wenjuan¹^,², WANG Tiancong³, ZHAO Dongyang⁴, XIANG Xueyun³, WU Hang³, WANG Wen⁴(

)

1. Shanghai Shipbuilding Technology Research Institute, Shanghai 200032, China
2. College of Materials Science and Chemical Engineering, Harbin Engineering University, Harbin 150001, China
3. School of Materials Science and Engineering, Northeastern University, Shenyang 110819, China
4. Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016, China

Cite this article:

YU Wenjuan, WANG Tiancong, ZHAO Dongyang, XIANG Xueyun, WU Hang, WANG Wen. Lifetime Prediction Model for Barrier-type Corrosion-resistant Coating. Journal of Chinese Society for Corrosion and protection, 2024, 44(6): 1617-1624.

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Abstract

For a barrier-type corrosion-resistant coating on Q235 carbon steel plate, the functional relationship of the cathodic delamination resistance versus the coating thickness and testing time may be acquired by means of cathodic delamination tests according to standards such as ISO 12944-6, ISO 11507 and ISO 9227 etc. The feasibility of using electrochemical impedance as an indicator for coating performance was analyzed and demonstrated. The variation of the electrochemical impedance of the coating during cyclic aging process was further assessed, and the numerical relationship of electrochemical impedance against the coating thickness and aging time was analyzed. Finally a lifetime prediction model for the coating was established. The results showed that the predicted lifetime shows a good comparability with the designed service lifetime of the barrier-type corrosion-resistant coating.

Key words: barrier corrosion-resistant coating electrochemical impedance cathodic delamination cyclic aging lifetime prediction

Received: 05 December 2023 32134.14.1005.4537.2023.383

ZTFLH:

TG174

Fund: Ministry of Industry and Information Technology of China(MC-202003-Z01-02)

Corresponding Authors: WANG Wen, E-mail: wen@imr.ac.cn

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	YU Wenjuan
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	ZHAO Dongyang
	XIANG Xueyun
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	WANG Wen

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https://www.jcscp.org/EN/10.11902/1005.4537.2023.383 OR https://www.jcscp.org/EN/Y2024/V44/I6/1617

Fig.1 EIS measurement position for cathodic disbonding samples

Fig.2 Surface fitting of delamination distance as a function of coating thickness and test cycle

Fig.3 Calculated delamination distance vs. coating thickness after 9 testing cycles

Table 1 Delamination distance and the corresponding impedance of the coatings

Table 2 Pearson correlation of the coating impedance and delamination distance

Fig.4 Adhesion of the coatings vs. cathodic delamination testing cycles

Table 3 Exposure time, thickness and impedance of the coatings

Fig.5 Surface fitting of lnZ as a function of coating thickness and exposure time

Fig.6 Calculated ln|Z| vs. exposure time for the coating with the thickness of 200 μm

Table 4 Comparison between predicted service life and design service life for coatings

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