|
|
PROGRESS AND PROSPECTIVE IN ELECTRODEPOSITED ANTI-CORROSIVE SILANE FILMS |
HU Jiming1, YANG Yaqin1, ZHANG Jianqing1,2, CAO Chu'nan1,2 |
1. Department of Chemistry,Zhejiang University, Hangzhou 310027
2.State Key Laboratory for Corrosion and Protection, Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016 |
|
|
Abstract The principles, methodologies and implications of electrochemically generated silane film materials are reviewed along with some selected recent trends in the fields of functionalized and anti-corrosive sol-gel silica/organosilica films. As a major concern, the recent trends of the electro-assisted generation of organosilica films for corrosion protection are emphasized. The difficulties and the prospective in the study of electrodeposited anti-corrosive silane films are also discussed.
|
Received: 02 November 2010
|
|
Corresponding Authors:
HU Jiming
E-mail: kejmhu@zju.edu.cn
|
[1] Subramanian V, Van Ooij W J. Effect of the amine functional group on corrosion rate of iron coated with films of organofunctional silanes [J]. Corrosion, 1998, 54(3): 204-215[2] Subramanian V, Van Ooij W J. Silane based metal pretreatments as alternatives to chromating [J]. Surf. Eng., 1999, 15(2): 168-172[3] Van Ooij W J, Zhu D Q. Electrochemical impedance spectroscopy of bis-[triethoxysilypropyl]tetrasulfide on Al 2024-T3 substrates [J].Corrosion, 2001, 57(5): 413-427[4] Franquet A, Le Pen C, Terryn H. Effect of bath concentration and curing time on the structure of nonfunctional thin organosilane layers on aluminum [J]. Electrochim.Acta, 2003, 48(9): 1245-1255[5] Sundararajan G P, Van Ooij W J. Silane based pretreatments for automotive steels [J]. Surf. Eng., 2000, 16(4): 315-320[6] Zhu D Q, Van Ooij W J. Corrosion protection of AA 2024-T3 by bis-[3-(triethoxysilyl)propyl] tetrasulfide in sodium chloride solution. Part 2: Mechanism for corrosion protection [J]. Corros.Sci., 2003, 45(10): 2177-2197[7] Van Ooij W J, Zhu D Q, Prasad G. Silane based chromate replacements for corrosion control, paint adhesion,and rubber bonding [J]. Surf. Eng., 2000, 16(5): 386-396[8] Hu J M, Liu X L, Zhang J Q. Corrosion protection of Nd-Fe-B magnets by silanization [J]. Prog. Org. Coat., 2006, 55(4): 388-392[9] Zucchi F, Grassi V, Frignani A. Inhibition of copper corrosion by silane coatings [J]. Corros. Sci., 2004, 46(11): 2853-2865[10] Zhu D Q, Van Ooij W J. Enhanced corrosion resistance of AA 2024-T3 and hot-dip galvanized steel using a mixture of bis-[triethoxysilylpropyl] tetrasulfide and bis-[trimethoxysilylpropyl]amine[J]. Electrochim.Acta, 2004, 49(7): 1113-1125[11] Palanivel V, Zhu D Q, Van Ooi W J. Nanoparticle-filled silane films as chromate replacements for aluminum alloys [J]. Prog.Org. Coat., 2003, 47(3-4): 384-392[12] Cabral A M, Trabelsi W, Serra R. The corrosion resistance of hot dip galvanised steel and AA 2024-T3 pre-treated with bis-[triethoxysilylpropyl] tetrasulfide solutions doped with Ce(NO3)3 [J]. Corros. Sci., 2006, 48(11): 3740-3758[13] Song Y K, Mansfeld F. Development of a molybdate-phosphate-silane-silicate (MPSS) coating process for electrogalvanized steel [J].Corros. Sci., 2006, 48(1): 154-164[14] Quinet M, Neveu B, Moutarlier V. Corrosion protection of sol-gel coatings doped with an organic corrosion inhibitor: Chloranil [J]. Prog. Org. Coat., 2007, 58(1): 46-53[15] Liu L, Hu J M, Leng W H. Novel bis-silane/TiO2 bifunctional hybrid films for metal corrosion protection both under ultraviolet irradiation and in the dark [J]. Scr. Mater., 2007, 57: 549-552[16] Liu L, Hu J M, Zhang J Q. Progress in anti-corrosive treatment of metals by silanization [J]. J. Chin. Soc. Corros. Prot., 2006, 26(1): 59-64 (刘倞,胡吉明, 张鉴清. 金属表面硅烷化防护处理及其研究现状 [J]. 中国腐蚀与防护学报, 2006, 26(1): 59-64)[17] Woo H, Reucroft P J, Jacob R J. Electrodeposition of organofunctional silanes and its influence on structural adhesive bonding [J]. J. Adhes.Sci. Technol., 1993, 7(7): 681-697[18] Shacham R, Avnir D, Mandler D. Electrodeposition of methylated sol-gel films on conducting surfaces [J]. Adv. Mater., 1999, 11(5): 384-388[19] Therese G H A, Kamath P V. Electrochemical synthesis of metal oxides and hydroxides [J]. Chem. Mater., 2000, 12(5): 1195-1204[20] Zhitomirsky I. Cathodic electrodeposition of ceramic and organoceramic materials. Fundamental aspects [J]. Adv. Colloid Interface Sci., 2002, 97(1-3): 279-317[21] Walcarius A, Sibottier E. Electrochemically-induced deposition of amine-functionalized silica films on gold electrodes and application to Cu(II) detection in (hydro) alcoholic medium [J]. Electroanalytical,2005, 17(19): 1716-1726[22] Sibottier E, Sayen S, Gaboriaud F. Factors affecting the preparation and properties of electrodeposited silica thin films functionalized with amine or thiol groups [J]. Langmuir, 2006, 22(20): 8366-8373[23] Collinson M M. Electrochemistry: An important tool to study and create new sol-gel-derived materials [J]. Acc. Chem. Res., 2007, 40(9): 777-783[24] Deepa P N, Kanungo M, Claycomb G P, et al.Electrochemically deposited sol-gel-derived silicate films as a viable alternative in thin-film design [J]. Anal. Chem., 2003, 75(20): 5399-5405[25] Sayen S, Walcarius A. Electro-assisted generation of functionalized silica films on gold[J]. Electrochem. Commun., 2003, 5(4): 341-348[26] Collinson M M, Howells A R. Sol-gels and electrochemistry: Research at the intersection [J]. Anal. Chem., 2000, 72(21): 702a-709a[27] Walcarius A, Collinson M M. Analytical chemistry with silica sol-gels: Traditional routes to new materials for chemical analysis [J]. Annu. Rev. Anal. Chem., 2009, 2: 121-143[28] Walcarius A, Mandler D, Cox J A. Exciting new directions in the intersection of functionalized sol-gel materials with electrochemistry [J]. J. Mater. Chem., 2005, 15(35-36): 3663-3689[29] Nadzhafova O, Etienne M, Walcarius A. Direct electrochemistry of hemoglobin and glucose oxidase in electrodeposited sol-gel silica thin films on glassy carbon [J]. Electrochem. Commun., 2007, 9(5): 1189-1195[30] Rozhanchuk T, Tananaiko O, Mazurenko I. Electroanalytical properties of haemoglobin in silica-nanocomposite films electrogenerated on pyrolitic graphite electrode [J]. J. Electroanal.Chem., 2009, 625(1): 33-39[31] Harrell T M, Hosticka B, Power M E. Selective deposition of biocompatible sol-gel materials [J]. J Sol-gel Sci. Technol., 2004, 31(1-3): 349-352[32] Okner R, Domb A J, Mandler D. Electrochemically deposited poly(ethylene glycol)-based sol-gel thin films on stainless steel stents [J]. New J. Chem., 2009, 33(7): 1596-1604[33] Toledano R, Shacham R, Avnir D. Electrochemical co-deposition of sol-gel/metal thin nanocomposite films [J]. Chem. Mater., 2008, 20(13): 4276-4283[34] Toledano R, Mandler D. Electrochemical codeposition of thin gold nanoparticles-sol-gel nanocomposite films [J]. Chem.Mater., 2010, 22(13): 3943-3951[35] Kresge C T, Leonowicz M E, Roth W J. Ordered mesoporous molecular sieves synthesized by a liquid-crystal template mechanism [J]. Nature, 1992, 359(6397): 710-712[36] Lu Y F, Ganguli R, Drewien C A. Continuous formation of supported cubic and hexagonal mesoporous films by sol-gel dip-coating [J].Nature, 1997, 389(6649): 364-368[37] Brinker C J, Lu Y, Sellinger A. Evaporation-induced self-assembly: Nanostructures made easy [J]. Adv. Mater., 1999, 11(7): 579-585[38] Soler-Illia G J A A, Innocenzi P. Mesoporous hybrid thin films: The physics and chemistry beneath [J]. Chem. Eur. J.,2006, 12(17): 4478-4494[39] Lu Q, Gao F, Komarneni S. Ordered SBA-15 nanorod arrays inside a porous alumina membrane [J]. J. Am. Chem. Soc.,2004, 126(28): 8650-8651[40] Yamaguchi A, Uejo F, Yoda T. Self-assembly of a silica-surfactant nanocomposite in a porous alumina membrane [J].Nature Mater., 2004, 3(5): 337-341[41] Brinker C J, Dunphy D R. Morphological control of surfactant-templated metal oxide films [J]. Curr. Opin. Colloid Interface Sci.,2006, 11(2-3): 126-132[42] Walcarius A, Sibottier E, Etienne M. Electrochemically assisted self-assembly of mesoporous silica thin films [J]. Nat. Mater.,2007, 6(8): 602-608[43] Goux A, Etienne M, Aubert E. Oriented mesoporous silica films Obtained by electro-assisted self-assembly (EASA) [J]. Chem. Mater.,2009, 21(4): 731-741[44] Etienne M, Goux A, Sibottier E. Oriented mesoporous organosilica films on electrode: A new class of nanomaterials for sensing [J]. J. Nanosci. Nanotech., 2009, 9(4): 2398-2406[45] Guillemin Y, Etienne M, Aubertb E. Electrogeneration of highly methylated mesoporous silica thin films with vertically-aligned mesochannels and electrochemical monitoring of mass transport issues [J]. J. Mater. Chem., 2010, 20(32): 6799-6807[46] Wang X, Xiong R, Wei G. Preparation of mesoporous silica thin films on polystyrene substrate by electrochemically induced sol-gel technique [J]. Surf. Coat. Technol., 2010, 204(14): 2187-2192[47] Etienne M, Sallard S, Schroder M.Electrochemical generation of thin silica films with hierarchical porosity [J]. Chem. Mater., 2010, 22(11): 3426-3432[48] Collinson M M, Moore N, Deepa P N. Electrodeposition of porous silicate films from ludox colloidal silicate [J]. Langmuir, 2003, 19(18): 7669-7672[49] Collinson M M, Higgins D A, Kommidi R. Electrodeposited silicate films: Importance of supporting electrolyte [J]. Anal. Chem., 2008,80(3): 651-656[50] Liu L, Hu J M. Comment on electrodeposited silicate films: Importance of supporting electrolyte [J]. Anal. Chem., 2009, 81(8): 3199-3220[51] Sheffer M, Groysman A, Mandler D. Electrodeposition of sol-gel films on Al for corrosion protection [J]. Corros. Sci., 2003, 45(12): 2893-2904[52] Gandhi J S, Van Ooij W J. Improved corrosion protection of aluminum alloys by electrodepositied silanes [J]. J. Mater. Eng. Perform.,2004, 13(4): 475-480[53] Hu J M, Liu L, Zhang J Q. Electrodeposition of silane films on aluminum alloys for corrosion protection [J]. Prog. Org. Coat.,2007, 58(4): 265-271[54] Hu J M, Liu L, Zhang J Q. Effects of electrodeposition potential on the corrosion properties of bis-1,2-[triethoxysilyl] ethane films on aluminum alloy [J]. Electrochim. Acta, 2006, 51(19): 3944-3949[55] Hu J M, Liu L, Zhang J Q. Studies of electrodeposition and corrosion protection of DTMS films on aluminum alloys [J]. Chem. J.Chin. Univ., 2006, 27(6): 1121-1125 (胡吉明,刘倞,张鉴清. 铝合金表面电化学沉积制备DTMS硅烷膜及其耐蚀性研究 [J]. 高等学校化学学报, 2006, 27(6): 1121-1125)[56] Liu L, Hu J M, Zhang J Q. Improving the formation and protective properties of silane films by the combined use of electrodeposition and nanoparticles incorporation [J]. Electrochim.Acta, 2006, 52(2): 538-545[57] Li M, Yang Y Q, Liu L. Electro-assisted preparation of dodecyltrimethoxysilane-/TiO2 composite films for corrosion protection of AA2024-T3 (aluminum alloy) [J]. Electrochim.Acta, 2010, 55(8): 3008-3014[58] Wu L K, Liu L, Li J. Electrodeposition of cerium(III)-modified bis-[triethoxysilypropyl]tetra-sulphide films on AA 2024-T3 (aluminum alloy) for corrosion protection [J]. Surf.Coat. Technol., 2010, 204(23): 3920-3926[59] Ding S Z, Liu L, Hu J M. Nitrate ions as cathodic alkalization promoters for the electro-assisted deposition of sol-gel thin films [J].Scr. Mater., 2008, 59(3): 297-300[60] Zhang W M, Hu J M. Cathodically electrochemical-assisted deposition and protective properties of silane films [J]. Acta Metall. Sin., 2006, 42(3): 295-298 (张卫民, 胡吉明. 硅烷膜的阴极电化学辅助沉积及其防护性能 [J]. 金属学报, 2006, 42(3): 295-298)[61] Nobial M, Devos O, Mattos O R. The nitrate reduction process: A way for increasing interfacial pH [J]. J. Electroanal. Chem.,2007, 600(1): 87-94[62] Montemor M F, Pinto R, Ferreira M G S. Chemical composition and corrosion protection of silane films modified with CeO2 nanoparticles [J]. Electrochim. Acta, 2009, 54(22): 5179-5189[63] Palomino L M, Suegama P H, Aoki I V. Electrochemical study of modified cerium-silane bi-layer on Al alloy 2024-T3 [J]. Corros.Sci., 2009, 51(6): 1238-1250[64] Montemor M F, Trabelsi W, Zheludevich M, et al. Modification of bis-silane solutions with rare-earth cations for improved corrosion protection of galvanized steel substrates [J].Prog. Org. Coat., 2006, 57(1): 67-77[65] Trabelsi W, Cecilio P, Ferreira M G S, et al. Electrochemical assessment of the self-healing properties of Ce-doped silane solutions for the pre-treatment of galvanised steel substrates [J]. Prog. Org. Coat., 2005, 54(4): 276-284[66] Aramaki K. Self-healing protective films prepared on zinc by treatments with cerium (III) nitrate and sodium phosphate [J]. Corros.Sci., 2002, 44(11): 2621-2634[67] Song Y K, Mansfeld F. Development of a molybdate-phosphate-silane-silicate (MPSS) coating process for electrogalvanized steel [J]. Corros. Sci., 2006, 48(1): 154-164[68] Aramaki K, Shimura T. Prevention of passive film breakdown on iron by coverage with one-dimensional polymer films of a carboxylate ion self-assembled monolayer modified with alkyltriethoxysilanes [J].Corros. Sci., 2004, 46(10): 2563-2581 |
No Suggested Reading articles found! |
|
|
Viewed |
|
|
|
Full text
|
|
|
|
|
Abstract
|
|
|
|
|
Cited |
|
|
|
|
|
Shared |
|
|
|
|
|
Discussed |
|
|
|
|