基于风险的检验技术在石油炼化领域中的研究进展

doi:10.11902/1005.4537.2023.191

中国腐蚀与防护学报

2024, Vol. 44

Issue (3): 553-566 CSTR: 32134.14.1005.4537.2023.191 DOI: 10.11902/1005.4537.2023.191

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基于风险的检验技术在石油炼化领域中的研究进展

丁昱智¹, 曹金鑫², 曹凤婷¹(

), 李涛³(

), 陶建涛⁴, 王铁钢¹, 杲广尧¹, 范其香¹

1.天津职业技术师范大学天津高速切削与精密加工重点实验室天津 300222
2.中化蓝天集团有限公司杭州 310053
3.中国石油化工股份有限公司天津分公司装备研究院天津 300451
4.天津因科新创科技有限公司天津 300393

Research Progress of Risk-based Inspection Technology in Petrochemical Industry

DING Yuzhi¹, CAO Jinxin², CAO Fengting¹(

), LI Tao³(

), TAO Jiantao⁴, WANG Tiegang¹, GAO Guangyao¹, FAN Qixiang¹

1. Tianjin Key Laboratory of High Speed Cutting and Precision Machining, Tianjin University of Technology and Education, Tianjin 300222, China
2. Sinochem Blue Sky Group Co., Ltd., Hangzhou 310053, China
3. Equipment Research Institute, Tianjin Branch, SINOPEC, Tianjin 300451, China
4. Tianjin Inke Innovation Technology Co., Ltd., Tianjin 300393, China

引用本文:

丁昱智, 曹金鑫, 曹凤婷, 李涛, 陶建涛, 王铁钢, 杲广尧, 范其香. 基于风险的检验技术在石油炼化领域中的研究进展[J]. 中国腐蚀与防护学报, 2024, 44(3): 553-566.
Yuzhi DING, Jinxin CAO, Fengting CAO, Tao LI, Jiantao TAO, Tiegang WANG, Guangyao GAO, Qixiang FAN. Research Progress of Risk-based Inspection Technology in Petrochemical Industry[J]. Journal of Chinese Society for Corrosion and protection, 2024, 44(3): 553-566.

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摘要:

基于风险的检验(RBI)是近30年来西方发达国家所采用的一种设备风险管理技术，在石油化工领域应用广泛。RBI利用快速的过程条件来推荐检验策略，这些策略可以预测设备的剩余寿命，从而给出检验方案，提升检验效率，降低检验成本。RBI是一个风险评估和管理过程，它提供了一种确定最佳检查的方法。RBI可以识别高风险设备和低风险设备，并将检查资源同时集中在高风险设备上。本文介绍了RBI技术方法的类型及实施过程，以及RBI在国内外研究进展及现状，综述了RBI技术在典型石油炼化领域中的研究现状与腐蚀问题，分析风险优先数(RPN)在风险检验中的应用与基于风险检验的动态检验方法，并阐述了RBI技术的优势及目前存在的问题，并在此基础上展望了RBI风险评估的发展方向。

关键词 ： RBI, 检验策略, 石油炼化, 腐蚀, RPN

Abstract：

Risk-based inspection (RBI) is a kind of equipment risk management technology adopted in Western developed countries in the past 30 years, which is widely used in the field of petrochemical industry. Based on so-called fast process condition, RBI recommends inspection strategies, that predict the remaining life of the equipment, thereby providing inspection solutions with higher efficiency and lower costs. RBI is a risk assessment and management process that provides a way to determine the best checks. RBI can identify high-risk and low-risk devices and focus inspection resources on high-risk devices at the same time. This paper introduces the types and implementation process of RBI technology and methods, as well as the research progress and status quo of RBI at home and abroad, reviews the research status and corrosion problems of RBI technology in typical petroleum refining and chemical fields, analyzes the application of risk priority number (RPN) in risk testing and the dynamic testing method based on risk testing. The advantages and existing problems of RBI technology are expounded, and the development direction of RBI risk assessment is forecasted on this basis.

Key words： RBI inspection strategy petroleum refining corrosion RPN

收稿日期: 2023-06-09 32134.14.1005.4537.2023.191

ZTFLH:

TQ050.9

基金资助:天津市科技计划项目(22YDTPJC00450);天津市教委科研计划项目(2020KJ103);天津市教委科研计划项目(2021ZD005);天津职业技术师范大学科研启动基金(KYQD202206)

通讯作者: 曹凤婷，E-mail：ftcao_88@163.com，研究方向为金属的腐蚀与防护；
李涛，E-mail：litao3.tjsh@sinopec.com，研究方向为石化设备的管理、检验检测及开发

Corresponding author: CAO Fengting, E-mail: ftcao_88@163.com;
LI Tao, E-mail: litao3.tjsh@sinopec.com

作者简介: 丁昱智，男，1999年生，硕士生

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图1 RBI评价与传统方式的比较[9]

图3 平衡风险矩阵[16]

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