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Journal of Chinese Society for Corrosion and protection  2026, Vol. 46 Issue (4): 1279-1288    DOI: 10.11902/1005.4537.2025.361
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Influence of NaCl Temperature and Content on Corrosion Behavior of Heat Treated Rail Steel
LI Zili1,2, WANG Xinji2, TIAN Chunyang2, YE Peicong2, LIU Haiqiao1,2, HE Chenggang2,3(), LIU Jihua2,3
1.College of Intelligent Manufacturing and Transportation, Urban Vocational College of Sichuan, Chengdu 610110, China
2.School of Rail Transportation, Wuyi University, Jiangmen 529020, China
3.Jiangmen Key Laboratory of Intelligent Operation, Maintenance and Emergency Management for Rail Transit, Jiangmen 529020, China
Cite this article: 

LI Zili, WANG Xinji, TIAN Chunyang, YE Peicong, LIU Haiqiao, HE Chenggang, LIU Jihua. Influence of NaCl Temperature and Content on Corrosion Behavior of Heat Treated Rail Steel. Journal of Chinese Society for Corrosion and protection, 2026, 46(4): 1279-1288.

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Abstract  

The influence of temperature and NaCl-content on the corrosion behavior of heat-treated U75V rail steel with fine pearlite lamellar microstructure in NaCl solutions was assessed via full-immersion corrosion tests with mass loss measurement, macroscopic morphology observation, scanning electron microscopy,and X-ray diffraction. The results indicate that the increase in solution temperature significantly accelerates the corrosion process, and the corrosion rate is positively correlated with temperature. At 45 ℃, the steel exhibits the highest free-corrosion current density (Icorr) and the lowest charge transfer resistance (Rct), but the temperature variation does not alter the phase composition of the corrosion products. The effect of NaCl content shows a nonlinear characteristic: when the NaCl content (mass fraction) increases from 2.0% to 3.5%, the surface passivation film is gradually destroyed by Cl- attack and the anodic dissolution is promoted, leading to increase in Icorr and decrease in Rct, i.e. the corrosion of U75V steel is intensified. However, when the NaCl content increases to 5.0%, the solution with high ionic strength may promote the formation of protective corrosion product α-FeOOH and significantly inhibit the dissolved oxygen, resulting in decrease in Icorr and n increase in Rct, thereby, the corrosion rate decreases instead.

Key words:  heat treatment rail      corrosion behavior      corrosion product      electrochemistry     
Received:  25 November 2025      32134.14.1005.4537.2025.361
ZTFLH:  TG174.3  
Fund: Guangdong Basic and Applied Basic Research Foundation(2024A1515011409)
Corresponding Authors:  HE Chenggang, E-mail: hechengan@126.com

URL: 

https://www.jcscp.org/EN/10.11902/1005.4537.2025.361     OR     https://www.jcscp.org/EN/Y2026/V46/I4/1279

Fig.1  Microstructure morphologies of U75V steel rail material after heat treatment
Fig.2  Average corrosion rate of heat-treated U75V steel rail samples in NaCl solutions at different temperatures (a) and different content (b)
Fig.3  Macroscopic morphologies of the corrosion products of heat-treated U75V steel rail samples under different NaCl solution temperatures and different content with fully immersed for 144 h: (a) 5.0%-25 ℃, (b) 5.0%-35 ℃, (c) 5.0%-45 ℃,(d) 2.0%-25 ℃, (e) 3.5%-25 ℃
Fig.4  Microscopic morphologies of corrosion products of heat-treated U75V steel rail samples under different NaCl solution temperatures and different content with fully immersed for 144 h: (a) 5.0%-25 ℃, (b) 5.0%-35 ℃, (c) 5.0%-45 ℃, (d) 2.0%-25 ℃, (e) 3.5%-25 ℃
Fig.5  XRD patterns of corrosion products on heat-treated U75V steel rail samples after ful immersion for 144 h in NaCl solutions with different temperatures (a) and contents (b)
Fig.6  Nyquist (a1-c1) and Bode (a2-c2) plots of heat-treated rail samples under different NaCl solution temperatures and different corrosion time: (a) 48 h, (b) 96 h, (c) 144 h
Fig.7  Nyquist (a1-c1) and Bode (a2-c2) plots of heat-treated rail samples under different NaCl content and different corrosion time: (a) 48 h, (b) 96 h, (c) 144 h
Fig.8  Equivalent circuit model for EIS fitting
Code namet / hRs / Ω.cm2Rct / Ω.cm2Qedl / 10-4 Ω-1·cm-2·snn
5.0%-25 ℃487.669251335.330.787
967.455141547.960.755
1447.896250352.560.807
5.0%-35 ℃486.639136034.990.801
966.390121044.030.816
1446.420191710.020.731
5.0%-45 ℃486.040114243.580.789
965.432930.153.780.799
1446.122103846.410.784
2.0%-25 ℃4810.15143929.550.778
9611.66117674.520.709
14410.17238247.140.779
3.5%-25 ℃488.057132727.530.785
968.506121944.550.772
1449.871194746.120.753
Table 1  Fitting results of electrochemical impedance of heat-treated U75V steel rail samples under different NaCl solution temperatures and different contents
Fig.9  Polarization curves (a-c) and free-corrosion current densities (d) of heat-treated U75V steel rail samples under different NaCl solution temperatures with 48 h (a), 96 h (b) and 144 h (c) corrosion time
Fig.10  Polarization curves (a-c) and free-corrosion current densities (d) of heat-treated U75V steel rail samples under different NaCl content with 48 h (a), 96 h (b) and 144 h (c) corrosion time
Time / h5.0%-25 ℃5.0%-35 ℃5.0%-45 ℃2.0%-25 ℃3.5%-25 ℃
481.995 × 10-52.463 × 10-52.647 × 10-52.321 × 10-51.778 × 10-5
963.239 × 10-53.905 × 10-54.244 × 10-52.846 × 10-53.606 × 10-5
1442.631 × 10-53.413 × 10-53.729 × 10-52.461 × 10-53.373 × 10-5
Table 2  Free-corrosion current density (Icorr) of heat-treated U75V steel rail samples after fully immersion corrosion in NaCl solution under different temperatures and contents
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