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Journal of Chinese Society for Corrosion and protection  2024, Vol. 44 Issue (4): 965-971    DOI: 10.11902/1005.4537.2023.315
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High Temperature Oxidation Behavior of FeCrAl/La2Zr2O7 Composites Prepared by Mechanical Alloying and Spark Plasma Sintering
ZHANG Bangyan(), WU Hongbin, HU Xuegang, DONG Jiajian, ZHENG Shijie, YIN Weiwei, ZHANG Fangyu, TIAN Lixi, LIU Guangming
School of Materials Science and Engineering, Nanchang Hangkong University, Nanchang 330063, China
Cite this article: 

ZHANG Bangyan, WU Hongbin, HU Xuegang, DONG Jiajian, ZHENG Shijie, YIN Weiwei, ZHANG Fangyu, TIAN Lixi, LIU Guangming. High Temperature Oxidation Behavior of FeCrAl/La2Zr2O7 Composites Prepared by Mechanical Alloying and Spark Plasma Sintering. Journal of Chinese Society for Corrosion and protection, 2024, 44(4): 965-971.

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Abstract  

Composite materials with different Al content Fe-Cr-xAl/La2Zr2O7 (x = 4, 8 and 10, mass fraction, %) were prepared by mechanical alloying and spark plasma sintering technique. Then the oxidation behavior of the composite materials in air at 1000oC is studied via mass change measurement, scanning electron microscope (SEM), energy dispersive spectroscope (EDS) and X-ray diffractometer (XRD). The results show that in the initial oxidation stage, the oxidation rate of the composite materials gradually increases with the increase of Al content. However, in the stable oxidation stage, the oxidation rates of the three composite materials are similar to each other. During the oxidation process, the formed oxide scale on the composite containing 4%Al remains as stable α-Al2O3 with slow growth rate. On the composite containing 8%Al, metastable θ-Al2O3 with faster growth rate is generated on the surface while FeAl phase is precipitated in the initial oxidation stage, which accelerates the oxidation. The higher the Al content, the more the FeAl phase precipitated and the obvious higher the oxidation acceleration. With the prolonging oxidation time, θ-Al2O3 gradually transforms into α-Al2O3, and the oxidation behavior of the three composite materials is similar. The results of this study may provide a reliable reference for the development of the perforated head of long-life and high-reliability for making seamless steel pipes.

Key words:  FeCrAl/La2Zr2O7 composites      perforated head      high temperature oxidation      oxidation kinetics     
Received:  07 October 2023      32134.14.1005.4537.2023.315
ZTFLH:  TB37  
Fund: National Natural Science Foundation of China(51901097);Jiangxi Provincial Natural Science Foundation(20212BAB214036)
Corresponding Authors:  ZHANG Bangyan, E-mail: zby@nchu.edu.cn

URL: 

https://www.jcscp.org/EN/10.11902/1005.4537.2023.315     OR     https://www.jcscp.org/EN/Y2024/V44/I4/965

Fig.1  Oxidation kinetics of three as-prepared composites at 1000oC in air
Fig.2  XRD patterns of Fe-Cr-4Al/LZO (a), Fe-Cr-8Al/LZO (b) and Fe-Cr-10Al/LZO (c) composites oxidized at 1000oC for different time
Fig.3  Surface morphologies of Fe-Cr-4Al/LZO (a), Fe-Cr-8Al/LZO (b) and Fe-Cr-10Al/LZO (c) composites oxidized in air at 1000oC for 20 h (a1-c1), 50 h (a2-c2) and 200 h (a3-c3)
Fig.4  Cross-sectional microstructures of Fe-Cr-4Al/LZO (a), Fe-Cr-8Al/LZO (b) and Fe-Cr-10Al/LZO (c) composites oxidized in air at 1000oC for 20 h (a1-c1), 50 h (a2-c2) and 200 h (a3-c3)
Fig.5  XRD patterns of Fe-Cr-xAl/LZO (x = 4, 8 and 10) composites after sintering
Fig.6  Cross-sectional morphologies of Fe-Cr-4Al/LZO (a), Fe-Cr-8Al/LZO (b) and Fe-Cr-10Al/LZO (c) composites after sintering
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