|
|
HIGH TEMPERATURE INTERACTIVE CORROSION OF NAPHTHENIC ACID AND ORGANIC SULPHIDE ON Cr5Mo STEEL IN SYNTHETIC REFINING MIXTURE |
DONG Zehua1, HE Jinbei1, GUO Xingpeng1,ZHANG Yaoxiang2, HAN Jicheng2 |
1. School of Chemistry, Huazhong University of Science and Technology, Wuhan 430074
2. PetroChina Lanzhou Petrochemical Company, Lanzhou 111003 |
|
|
Abstract Naphthenic acid corrosion (NAC), sulfur corrosion (SC) and their interaction on Cr5Mo carbon steel were studied by mass loss test using a spinning coupon inside a heated autoclave at 280℃. The test mixture with different level of sulfur content and total acid number were prepared by pure naphthenic acid, lauryl mercaptan and low sulfur white oil. It was found that the increasing sulfur content can accelerate the NAC dramatically when the sulfur content lower than 2.0 mass%. However, the boost effect of mercaptan to NAC decreased quickly when the sulfur content is higher than 3.0 mass{\%}, which could be attributed to the formation of protective Fe7S8/Cr5S8 layer confirmed by scanning electron microscope(SEM), energy dispersive X-ray(EDX) analysis and X-ray diffraction(XRD) analysis. Surprisingly, high content of lauryl mercaptan could even inhibit the NAC in case of higher TAN (>15.0 mg/g KOH), and the increasing content of TAN could enhance the inhibition of mercaptan on NAC. In contrast, the dimethyl sulfoxide(DMSO)exhibits stronger inhibition ability than mercaptan in case of high TAN in the test mixture.
|
Received: 10 March 2010
|
|
Corresponding Authors:
DONG Zehua
E-mail: zehua.dong@gmail.com
|
[1] Li Z Q, Ke W. Research and development on naphthenic acid corrosion in refinery [J]. Petrochem. Corros. Prot., 1999, 16(2): 1-5 (李志强, 柯伟. 炼油厂环烷酸腐蚀研究与进展 [J]. 石油化工腐蚀与防护, 1999, 16(2): 1-5)[2] Turnbull A, Slavcheva E, Shone B. Factors controlling naphthenic acid corrosion [J]. Corrosion, 1998, 54(11): 922-930[3] Ke W, Chen J W. Development of corrosion research for petroleum processing industry [J]. Petrochem. Corros.Prot., 1997, 14(2): 1-11 (柯伟, 陈进伟. 炼油工业中的腐蚀研究进展 [J]. 石油化工腐蚀与防护, 1997, 14(2): 1-11)[4] Qu D R, Zheng Y G, Jing H M, et al. Erosion-corrosion of Q235 and 5Cr1/2Mo steels in oil with naphthenic acid and/or sulfur compound at high temperature [J]. Mater.Corros., 2005, 56(8): 533-541[5] Hau J. Predicting sulfidic and naphthenic acid corrosion [J]. Corrosion, 2009, 65(12): 831-844[6] Xu Z D, Shan S L. Corrosion and protection of refinery process units for processing sour crude [J]. Corros. Sci.Prot. Technol., 2004, 16(4): 250-252 (徐志达, 单石灵. 加工含硫原油的设备腐蚀问题与对策 [J]. 腐蚀科学与防护技术, 2004, 16(4): 250-252)[7] Yu F F, Li F, Gan F X. High temperature naphthenic acid corrosion of steel in high TAN refining media [J].Anti-Corros. Methods Mater., 2008, 55(5): 257-263[8] Gao Y M, Chen J J, Gao L Q. Thermodynamic analysis of naphthenic acid hydrogen sulfide corrosion in oil distillation [J]. Corros. Sci. Prot. Technol.,2000, 12(2): 90-92 (高延敏, 陈家坚, 高立群. 环烷酸和硫化氢体系的热力学分析 [J]. 腐蚀科学与防护技术, 2000, 12(2): 90-92)[9] Zhang Y. Research on corrosivity of high-acidic and high-sulfur crude oils [J]. Petrochem. Corros. Prot.,2004, 21(6): 9-13 (张昀. 高酸高硫原油腐蚀性研究 [J]. 石油化工腐蚀与防护, 2004, 21(6): 9-13)[10] Craig H L. Temperature and velocity effects in naphthenic acid corrosion [A]. Corrosion/95 [C]. 1995, NACE: Houston, TX.[11] Jing H M, Long K, Yan Y G, et al. Experiment unit for high-temperature and high-velocity erosion corrosion and research on the erosion of Cr5Mo steel in naphthenic acid [J].Petrochem. Corros. Prot., 1999, 16(3): 38-42 (敬和民, 龙康, 阎永贵等. 高温高流速冲蚀实验装置及Cr5Mo钢在环烷酸中的冲蚀研究 [J]. 石油化工腐蚀与防护, 1999, 16(3): 38-42)[12] Lv Z B, Tian S B, Zai Y C, et al. Progress on inhibitors and assess method for high temperature naphthenic acid corrosion [J]. Corros. Sci. Prot. Technol.,2004, 16(3): 151-154 (吕振波, 田松柏, 翟玉春等. 高温环烷酸腐蚀抑制剂及评定方法的研究进展 [J]. 腐蚀科学与防护技术, 2004, 16(3): 151-154)[13] Zhai Y H, Dong Z H, Mu J Y, et al. Corrosion of carbon steel and stainless steel in high temperature heavy oils [J]. Mater. Prot., 2006, 39(3): 52-54 (翟云皓, 董泽华, 母建益等. 碳钢和不锈钢在高温重质油中的腐蚀行为 [J]. 材料保护, 2006, 39 (3): 52-54)[14] Wu X Q, Jing H M, Zheng Y G, et al. Study on corrosion and erosion-corrosion behaviors of carbon steel in naphthenic acid mediums at high temperature [J]. J. Chin.Soc. Corros. Prot., 2002, 22(5): 257-262 (吴欣强, 敬和民, 郑玉贵等. 碳钢在高温环烷酸介质中冲刷腐蚀行为 [J]. 中国腐蚀与防护学报, 2002, 22(5): 257-262)[15] Okuno I, Latham D R, Haines W. Separation of sulfoxides from petroleum fractions by cation exchange resin chromatography [J]. Anal. Chem., 1967, 14(39): 1830[16] Jing H M, Zheng Y G, Yao Z M, et al. Corrosion of naphthenic acid and control [J]. Petrochem. Corros.Prot., 1999, 16(1): 1-7 (敬和民, 郑玉贵, 姚治铭等. 环烷酸腐蚀及其控制 [J]. 石油化工腐蚀与防护, 1999, 16(1): 1-7)[17] Zhang Z G, Qian X M. Experimental study on thermal stability of DMS [J]. China Saf. Sci. J., 2006, 16(9): 100-104 (张志刚, 钱新明. 二甲亚砜热稳定性的实验研究 [J]. 中国安全科学学报, 2006, 16(9): 100-104)[18] Yepez O. Influence of different sulfur compounds on corrosion due to naphthenic acid [J]. Fuel, 2005, 84(1): 97-104[19] Volmer-Uebing, Reynders M B, Stratmann M. Binding behaviour of organic monomers on iron surfaces and corrosion of the resultant chemically modified surfaces [J]. Mater.Corros., 1991, 42(1): 19-34[20] Trasatti S P, Gabetta G. Study of naphthenic acid corrosion by neural network [J]. Corros. Eng. Sci. Technol.,2006, 41(3): 200-211 |
No Suggested Reading articles found! |
|
|
Viewed |
|
|
|
Full text
|
|
|
|
|
Abstract
|
|
|
|
|
Cited |
|
|
|
|
|
Shared |
|
|
|
|
|
Discussed |
|
|
|
|