Please wait a minute...
Journal of Chinese Society for Corrosion and protection  2014, Vol. 34 Issue (3): 283-286    DOI: 10.11902/1005.4537.2013.149
Current Issue | Archive | Adv Search |
A New Idea to Qualitatively Determine 3D Residual Stress Measurements
LU Guoxin, LU Feng()
Metal Corrosion and Protection Laboratory, Beijing Institute of Aeronautical Materials, Beijing 100095, China
Download:  HTML  PDF(1523KB) 
Export:  BibTeX | EndNote (RIS)      
Abstract  

A new idea was proposed in the present work, based on the principle for the balance of stress field strength, to judge qualitatively the surface residual stress trends, and it was verified by the experimental results in literatures. For the surface-strengthened sample with a surface residual compressive stress field, the proposed theory shows that, the cumulative stress relaxation rate leads to the sharp decrease in the rest of the residual compressive stress field intensity and residual tensile stress field intensity, the surface residual stress measurements within a certain depth range are slightly greater than the actual values, the depth of surface residual compressive stress field is larger than that of the actual residual compressive stress field.

Key words:  elastic mechanics      residual stress      stress field intensity     
Received:  20 August 2013     
ZTFLH:  TG115.22  

Cite this article: 

LU Guoxin, LU Feng. A New Idea to Qualitatively Determine 3D Residual Stress Measurements. Journal of Chinese Society for Corrosion and protection, 2014, 34(3): 283-286.

URL: 

https://www.jcscp.org/EN/10.11902/1005.4537.2013.149     OR     https://www.jcscp.org/EN/Y2014/V34/I3/283

Fig.1  

喷丸强化试样残余应力场曲线

Fig.2  

表面加工试样残余应力场

Fig.3  

表面加工试样1次剥层后剩余部分残余应力场的变化示意图

Fig.4  

表面加工试样2次剥层后剩余部分残余应力场的变化示意图

Fig.5  

表面加工试样N次剥层后剩余部分残余应力场的变化示意图

Fig.6  

电机轴试样剥层处理后的残余应力场曲线[12]

Fig.7  

轴承钢球表层沿径向的残余应力分布[13]

[1] Zhang D Q,He J W. Residual Stress in the Material Part and X-ray Diffraction Analysis[M]. Xi'an: Xi'an Jiaotong University Press, 1999
(张定铨,何家文. 材料中残余应力的X射线衍射分析和作用[M]. 西安: 西安交通大学出版社, 1999)
[2] Jiang G, Tan M H, Wang W M, et al. The current research status of residual stress measurement methods[J]. Mach. Tool Hydraul., 2007, 35(6): 213-216
(蒋刚, 谭明华, 王伟明等. 残余应力测量方法的研究现状[J]. 机床与液压, 2007, 35(6): 213-216)
[3] Xue H, Li R F, Ge R, et al. Research progress of stress superimposing method for residual stress determination[J]. Adv. Mater. Res., 2011, 295: 2073-2078
[4] Prevey P S. X-ray Diffraction Residual Stress Techniques [M]. Ohio: ASM International ASM Handbook, 1986
[5] Zhao S S, Du H, Hua W G, et al. The depth distribution of residual stresses in (Ti, Al) N films: Measurement and analysis[J]. J. Mater. Res., 2007, 22: 2659-2662
[6] Yang Y Y, Li C F, Xu H Z. A study of longitudinal cracking and the forming technology for deep-drawn austenitic stainless-steel cups[J]. J. Mater. Proc. Technol., 1992, 30(2): 167-172
[7] Yonetani S. Translated by Zhu J P, Shao H M. The Generation of Residual Stress and Countermeasures[M]. Beijing: China Machine Press, 1983: 149
(米谷茂著. 朱荆璞, 邵会孟译. 残余应力的产生和对策[M]. 北京: 机械工业出版社, 1983: 149)
[8] Wang Q C, Ke Y L, Xing H Y. Internal residual stress testing technology research of board parts[J]. J. Univ. Zhejiang (Technol. Ed.), 2005, 39(3): 381-384
(王秋成, 柯映林, 邢鸿燕. 板类构件内部残余应力测试技术研究[J]. 浙江大学学报 (工学版), 2005, 39(3): 381-384)
[9] Dong H Y, Ke Y L. Analysis and simulation for machining deformation with the impact of residual stress[J]. J. Aero. Mater., 2005, 25(5): 54-57
(董辉跃, 柯映林. 残余应力对加工变形影响的分析与模拟[J]. 航空材料学报, 2005, 25(5): 54-57)
[10] Gao Y K, Yao M, Li J K. An analysis of residual stress fields caused by shot peening[J]. Metall. Mater. Trans., 2002, 33(6)A: 1775-1778
[11] Li J K, Yao M, Wang R Z, et al. Comprehensive effects theory for shot peening strengthening[J]. Acta Aero. Astro. Sin., 1992, 13(11): A670-A677
(李金魁, 姚枚, 王仁智等. 喷丸强化的综合效应理论[J]. 航空学报, 1992, 13(11): A670-A677)
[12] Liu J Y. Residual stress measurement technique by X ray and the applied research [D]. University of Technology Beijing, 2009
(刘金艳. X射线残余应力的测量技术与应用研究 [D]. 北京工业大学, 2009)
[13] Huang Z T, Tian W H. Microstructure and stress distribution of GCr15 steel balls after surface deformation-hardening treatment[J]. J. South China Univ. Technol.(Nat. Sci.), 2011, 39(6): 84-89
(黄志涛, 田文怀. 表面形变强化后 GCr15 钢球的显微组织和应力分布[J]. 华南理工大学学报 (自然科学版), 2011, 39(6): 84-89)
[14] Jiang J L, Zhao M P. Analysis of residual stress field at Cold-Worked fastener hole[J]. Acta Aero. Astro. Sin., 1991, (10): 61-63
(蒋金龙, 赵名泮. 冷挤压孔板残余应力场分析[J]. 航空学报, 1991, (10): 61-63)
[15] Li Y H, Wu Y X, Gong H, et al. Measuring residual stress in axial workpiece by X-ray diffraction (XRD) method[J]. Mater. Mech. Eng., 2012, 36(7): 96-99
(李益华, 吴运新, 龚海等. 应用 X 射线衍射法测定轴类工件中的残余应力[J]. 机械工程材料, 2012, 36(7): 96-99)
[1] Yu LI,Lei GUAN,Guan WANG,Bo ZHANG,Wei KE. Influence of Mechanical Stresses on Pitting Corrosion of Stainless Steel[J]. 中国腐蚀与防护学报, 2019, 39(3): 215-226.
[2] WANG Haijie, WANG Jia, PENG Xin, SHAN Chuan. Corrosion Behavior of Three Titanium Alloys in 3.5%NaCl Solution[J]. 中国腐蚀与防护学报, 2015, 35(1): 75-80.
[3] WANG Yanfei, GONG Jianming, TANG Jianqun,JIANG Wang, JIANG Yingjie. INFLUENCE OF RESIDUAL STRESS AND STRAIN GENERATED BY COLD DRAWING ON HYDROGEN DIFFUSION PROFILES OF STEEL WIRES[J]. 中国腐蚀与防护学报, 2011, 31(3): 202-207.
[4] LI Fengqi, TIAN Chong, CAO Xiaoming, ZHANG Jinsong. CORROSION BEHAVIOR OF FOAMED SiC/Cu CO-CONTINUOUS COMPOSITE IN NaCl AQUEOUS SOLUTION[J]. 中国腐蚀与防护学报, 2011, 31(2): 111-115.
[5] KONG Dejun, WU Yongzhong, LONG Dan, ZHOU Zhaozheng. EFFECTS OF LASER SHOCK PROCESSING ON H2S STRESS CORROSION OF X70 PIPELINE STEEL WELDED JOINT[J]. 中国腐蚀与防护学报, 2011, 31(2): 125-129.
[6] Meishuan Li. MEASUREMENTS OF RESIDUAL STRESS IN OXIDE SCALES BY RAMAN SPECTROSCOPY[J]. 中国腐蚀与防护学报, 1999, 19(3): 185-188 .
[7] LIU Ming WANG Yong LIU Guang-rui(Tianjing University; Tianjing 300072)TANG Mu-yao MENG Fan-sen(Xi'an Jiaotong University). INVESTIGATION ON WATER COOLING METHOD FOR IMPROVING STRESS CORROSION RESISTANCE OF WELDED PIPES[J]. 中国腐蚀与防护学报, 1998, 18(3): 187-192.
No Suggested Reading articles found!