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中国腐蚀与防护学报  2026, Vol. 46 Issue (4): 1185-1196     CSTR: 32134.14.1005.4537.2025.265      DOI: 10.11902/1005.4537.2025.265
  研究报告 本期目录 | 过刊浏览 |
磷酸钠浓度对40Cr钢耐蚀性能的影响
周炜龙1, 郭玉冰1, 胡梦茹1, 沈凯杰2, 杨正桓2, 谢林君1()
1.浙江工业大学机械工程学院 杭州 310014
2.中核核电运行管理有限公司 海盐 314300
Effect of Sodium Phosphate Concentration on Corrosion Resistance of 40Cr Steel
ZHOU Weilong1, GUO Yubing1, HU Mengru1, SHEN Kaijie2, YANG Zhenghuan2, XIE Linjun1()
1.School of Mechanical Engineering, Zhejiang University of Technology, Hangzhou 310014, China
2.China Nuclear Power Operation Management Co. Ltd., Haiyan 314300, China
引用本文:

周炜龙, 郭玉冰, 胡梦茹, 沈凯杰, 杨正桓, 谢林君. 磷酸钠浓度对40Cr钢耐蚀性能的影响[J]. 中国腐蚀与防护学报, 2026, 46(4): 1185-1196.
Weilong ZHOU, Yubing GUO, Mengru HU, Kaijie SHEN, Zhenghuan YANG, Linjun XIE. Effect of Sodium Phosphate Concentration on Corrosion Resistance of 40Cr Steel[J]. Journal of Chinese Society for Corrosion and protection, 2026, 46(4): 1185-1196.

全文: PDF(14706 KB)   HTML
摘要: 

在长期接触冷却水的服役环境下,腐蚀失效是制约40Cr泵轴使用寿命的关键因素。磷酸盐类缓蚀剂作为一种重要的缓蚀手段,其在40Cr钢表面的腐蚀机制亟待阐明。本文采用动电位极化、电化学阻抗谱(EIS)、扫描电子显微镜(SEM)、能谱仪(EDS)及X射线衍射仪(XRD)等测试方法,系统研究了不同浓度Na3PO4对40Cr钢腐蚀行为的影响及其作用机理。结果表明,随Na3PO4浓度升高,腐蚀速率显著降低。在较低浓度(1 × 10-4和1 × 10-3 mol/L)下,腐蚀持续发展,表面生成以Fe3O4、Fe2O3γ-FeOOH为主的疏松多孔产物,耐蚀性能较差;在1 × 10-3 mol/L溶液中出现了更稳定的α-FeOOH相,其中γ-FeOOH和α-FeOOH的体积分数分别为39.65%和60.35%,结构致密的α-FeOOH和Fe3O4相可有效延缓腐蚀进程,提高锈层的保护性。当浓度提高至1 × 10-2 mol/L时,40Cr钢表面形成一层致密且稳定的保护性盐膜,主要成分为FePO4和Fe2O3。该膜层有效阻隔了腐蚀介质与基体接触,使钢处于钝化状态,从而显著抑制了腐蚀进程。

关键词 Na3PO440Cr钢电化学腐蚀缓蚀性能钝化膜    
Abstract

Nuclear power pump shaft, as a crucial load-bearing component experiences corrosion failure due to long-term exposure to cooling water, this corrosion failure is a critical factor limiting its service life. For such corrosion, sodium phosphate, as an important corrosion inhibitor, herein, of which the inhibition performance on the 40Cr steel was studied by using potentiodynamic polarization, electrochemical impedance spectroscopy, scanning electron microscopy, energy dispersive spectroscopy, and X-ray diffractometer. The results indicate that the corrosion rate decreases significantly with increasing sodium phosphate (Na3PO4) concentration. At lower concentrations (1 × 10-4 and 1 × 10-3 mol/L), corrosion still occurs, forming loose and porous corrosion products composed mainly of Fe3O4, Fe2O3, and γ-FeOOH, which provide poor corrosion protection. At a concentration of 1 × 10-3 mol/L, a more stable α-FeOOH phase is emerged, with volume fraction ratio of γ-FeOOH to α-FeOOH being 39.65% and 60.35%. The compact corrosion products of α-FeOOH and Fe3O4 effectively decelerate the corrosion process and improve the protective properties of the rust layer. When the concentration is increased to 1 × 10-2 mol/L, a dense and stable passive film forms on the 40Cr steel surface, primarily consisting of FePO4 and Fe2O3, this film effectively isolates the substrate from the corrosive medium, maintaining the steel in a passive state and thereby significantly inhibiting the corrosion process.

Key wordsNa3PO4    40Cr steel    electrochemical corrosion    corrosion inhibition performance    passive film
收稿日期: 2025-08-25      32134.14.1005.4537.2025.265
ZTFLH:  TG174  
通讯作者: 谢林君,E-mail:linjunx@zjut.edu.cn,研究方向为核电结构强度、疲劳断裂、核电装备国产化及智能装备制造技术
Corresponding author: XIE Linjun, E-mail: linjunx@zjut.edu.cn
作者简介: 周炜龙,男,2000年生,硕士生
图1  40Cr钢在不同浓度Na3PO4溶液中的动电位极化曲线
C / mol·L-1Ecorr / VIcorr / A·cm-2
1 × 10-4-0.6176.690 × 10-6
5 × 10-4-0.6036.528 × 10-6
1 × 10-3-0.4566.500 × 10-6
5 × 10-3-0.4245.430 × 10-6
1 × 10-2-0.4215.197 × 10-6
表1  40Cr钢在不同浓度Na3PO4溶液中的Ecorr与Icorr
图2  40Cr钢在不同浓度Na3PO4下的EIS谱
图3  40Cr钢在不同浓度Na3PO4下EIS的拟合等效电路图
C / mol·L-1Rs / Ω·cm2Fitting error / %Rf / Ω·cm2Fitting error / %Rct / Ω·cm2Fitting error / %R / Ω·cm2
1 × 10-415850.4575688.74227171.8033285
5 × 10-411940.60921746.92035821.6625756
1 × 10-37220.6182.931 × 1042.2553.010 × 1044.0405.941 × 104
5 × 10-32780.831--8.341 × 1042.0368.341 × 104
1 × 10-21050.688--1.032 × 1052.4091.032 × 105
表2  40Cr钢在不同浓度Na3PO4下EIS的拟合结果
图4  40Cr钢在不同浓度Na3PO4中浸泡72 h内的动电位极化曲线
图5  40Cr钢在不同浓度Na3PO4中随时间浸泡的电化学阻抗谱
Time / h1 × 10-4 mol·L-11 × 10-3 mol·L-11 × 10-2 mol·L-1
Ecorr / VIcorr / µA·cm-2Ecorr / VIcorr / µA·cm-2Ecorr / VIcorr / µA·cm-2
2-0.7207.533-0.6056.628-0.4195.064
4-0.7438.394-0.6516.935-0.4184.605
6-0.7559.288-0.6537.412-0.4124.445
8-0.76310.150-0.6587.943-0.4094.444
16-0.75912.140-0.70310.490-0.4074.421
32-0.76516.150-0.70211.920-0.4054.300
48-0.77818.750-0.73113.870-0.3963.984
72-0.79126.510-0.75420.130-0.3923.687
表3  40Cr钢在不同浓度Na3PO4中浸泡72 h内的Ecorr与Icorr
图6  40Cr钢在1 × 10-4 mol/L Na3PO4溶液中浸泡72 h后的表面SEM形貌和EDS谱
图7  40Cr钢在1 × 10-3 mol/L Na3PO4溶液中浸泡72 h后的表面SEM形貌和EDS谱
图8  40Cr钢在1 × 10-2 mol/L Na3PO4溶液中浸泡72 h后的表面SEM形貌和EDS谱
图9  40Cr钢在不同浓度Na3PO4溶液中浸泡72 h后腐蚀产物XRD谱
图10  1 × 10-3 mol/L Na3PO4浓度下腐蚀产物的XRD全谱拟合分析结果
图11  40Cr钢在不同浓度Na3PO4溶液中浸泡72 h后腐蚀产物XPS图谱
图12  40Cr钢在不同浓度Na3PO4溶液中的腐蚀示意图
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