Please wait a minute...
中国腐蚀与防护学报  2012, Vol. 32 Issue (6): 443-448    
  研究报告 本期目录 | 过刊浏览 |
碱性电镀锌镍合金的研究
鹿文珊1,徐天凤1,陈宇1,张昭1,张鉴清1,2
1. 浙江大学化学系 杭州310027
2. 中国科学院金属研究所 金属腐蚀与防护国家重点实验室 沈阳 110016
ZINC-NICKEL ALLOY ELECTROPLATING IN AN ALKALINE BATH
LU Wenshan1, XU Tianfeng1, CHEN Yu1, ZHANG Zhao1, ZHANG Jianqing1,2
1. Department of Chemistry, Zhejiang University, Hangzhou 310027
2. State Key Laboratory for Corrosion and Protection, Institute of Metal Research, Chinese Academy of Science Shenyang 110016
全文: PDF(1054 KB)  
摘要: 

采用恒电流沉积方法和X射线能谱(EDS)技术,研究了碱性Zn-Ni合金的主要电沉积工艺参数对镀层组成的影响规律,获得了Ni含量稳定为(11~13)mass%的Zn-Ni合金镀层,证实了Zn-Ni合金的共沉积过程遵循异常共沉积机制。采用扫描电镜(SEM)、原子力显微镜(AFM)和X射线衍射仪(XRD)等对优化的Zn-Ni合金镀层进行了表征,发现镀层主要具有γ相(NiZn3)结构,其表面平整、致密、光亮;腐蚀测试表明Zn-Ni合金镀层具有优良的耐蚀性能。

关键词 锌镍合金电镀碱性异常共沉积耐蚀性    
Abstract

Zinc-nickel alloy coatings were electroplated from an alkaline electrolyte using direct current, the influences of principal technological parameters on the composition of zinc-nickel alloy coatings were studied using energy dispersive spectrometer (EDS). The results show that the content of nickel in Zn-Ni deposits kept between 11% and 13% and the co-deposition of zinc and nickel behaved anomalously. The microstructure of the optimized deposition was characterized by scanning transmission electron microscope (SEM), atomic force microscope (AFM) and X-ray diffractometer (XRD), the results showed that the Zn-Ni deposits consisted mainly of the γ-phase(NiZn3) and the film was compact and fine-grained. Meanwhile, the Tafel plot measurements proved the coating had good corrosion resistance.

Key wordszinc-nickel alloy    electroplating    alkaline    anomalous co-deposition    corrosion resistance
收稿日期: 2011-11-28     
ZTFLH:  O646  
基金资助:

国家自然科学基金(50771092和21073162),嘉兴市精英引领计划和浙江省自然科学基金(Y4100206)资助}

通讯作者: 张昭     E-mail: eaglezzy@zju.edu.cn
Corresponding author: ZHANG Zhao     E-mail: eaglezzy@zju.edu.cn
作者简介: 鹿文珊,女,1986年生,硕士生,研究方向为电化学

引用本文:

鹿文珊,徐天凤,陈宇,张昭,张鉴清. 碱性电镀锌镍合金的研究[J]. 中国腐蚀与防护学报, 2012, 32(6): 443-448.
LU Wenshan, XU Tianfeng, CHEN Yu, ZHANG Zhao, ZHANG Jianqing. ZINC-NICKEL ALLOY ELECTROPLATING IN AN ALKALINE BATH. Journal of Chinese Society for Corrosion and protection, 2012, 32(6): 443-448.

链接本文:

https://www.jcscp.org/CN/      或      https://www.jcscp.org/CN/Y2012/V32/I6/443

 


[1] Byk T V, Gaevskaya T V, Tsybulskaya L S. Effect of electrodeposition conditions on the composition, microstructure, and corrosion resistance of Zn-Ni alloy coatings [J]. Surf. Coat. Technol., 2008. 202: 5817-5823

[2] Chandrasekar M S, Shanmugasigamani srinivasan, mala-thy pushpavanam. Properties of zinc alloy electrodeposits produced from acid and alkaline electrolytes [J]. J. Solid State Electrochem., 2009, 13: 781-789

[3] Li G Y, Lian J S, Niu L Y, et al. Investigation of nanocrystalline zinc-nickel alloy coatings in an alkaline zincate bath [J]. Surf. Coat. Technol., 2005, 191: 59-67

[4] Basavanna S, Arthoba N Y. Electrochemical studies of Zn-Ni alloy coatings from acid chloride bath [J]. J. Appl. Electrochem., 2009, 39: 1975-1982

[5] Park H, Szpunar J A. The role of texture and morphology in optimizing the corrosion resistance of zinc-based electrogalvanized coatings [J]. Corros. Sci., 1998, 40(4/5): 525-545

[6] Sidney O P Jr, Celia Marina de Alvarenga Freire, Margarita B. Zn-Ni alloy deposits obtained by continuous and pulsed electrodeposition processes [J]. Surf. Coat. Technol., 1999, 122: 10-13

[7] Feia J Y, Wilcox G D. Electrodeposition of zinc-nickel compositionally modulated multilayer coatings and their corrosion behaviours [J]. Surf. Coat. Technol., 2006, 200: 3533-3539

[8] Abou-Krisha M M, Assaf F H, El-Naby S A. Electrodeposition behavior of zinc-nickel-iron alloys from sulfate bath [J], J. Coat. Technol. Res., 2009, 6(3): 391-399

[9] Szczygiel B, Laszczynska A, Tylus. Influence of molybdenum on properties of Zn-Ni and Zn-Co alloy coatings [J]. Surf. Coat. Technol., 2010, 204: 1438-1444

[10] Sachin H P, Achary G, Arthoba Naik Y, et al. Polynitroaniline as brightener for zinc-nickel alloy plating from non-cyanide sulphate bath [J]. Indian Acad. Sci., 2007, 30(1): 57-63

[11] Fei J Y, Liang G Z, Xin W L, et al. Surface modification with zinc and Zn-Ni alloy compositionally modulated multilayer coatings [J]. J. Iron Steel Res., 2006, 13(4): 61-67

[12] Gou S P, Sun I W. Electrodeposition behavior of nickel and nickel-zinc alloys from the zinc chloride-1-ethyl-3-methylimidazolium chloride low temperature molten salt [J]. Electrochim. Acta, 2008, 53: 2538-2544

[13] Bhatnagar P, Michael L F. Selective electrodeposition of zinc-nickel alloy through porous medium [J]. Surf. Coat. Technol., 2006, 200: 6083-6087

[14] Li G Y, Niu L Y, Jiang Z H, et al. Influence of current density on microstructure of nanocrystalline zinc nickel alloy deposition [J]. J. Jilin Univ. (Eng. Technol.), 2006, 36(6): 835-840

(李光玉, 牛丽媛, 江中浩等. 电流密度对纳米锌镍合金镀层显微组织的影响[J]. 吉林大学学报(工学版), 2006, 36(6): 835-840)

[15] Muller C, Sarret M, Benballa M. Complexing agents for a Zn-Ni alkaline bath[J]. J. Electroanal. Chem., 2002, 519: 85-92

[16] Garcia E, Sarret M, Muller C, et al. Residual stress and other structural characteristics of electroplated Zn-Ni alloys[J]. J. Electrochem. Soc., 2002, 149(5): 284-288

[17] Huang J D, Wu J, Wang Y P, et al. A review of alkaline zinc-nickel alloy plating[J]. Plating Finishing, 2003, 25(2): 5-7

(黄敬东, 吴俊, 王银平等. 碱性锌镍合金电镀述评[J]. 电镀与精饰, 2003, 25(2): 5-7)

[18] Tsybulskaya L S, Gaevskaya T V, Purovskaya O G, et al. Electrochemical deposition of zinc-nickel alloy coatings in a polyligand alkaline bath[J]. Surf. Coat. Technol., 2008, 203: 234-239

[19] Lu J T, Xu Q Y, Chen J H, et al. Study of zinc-nickel alloy co-deposition[J]. Electr. Pollut. Control, 1996, 16(4): 3-5

(卢锦堂, 许乔瑜, 陈锦红等. 碱性锌镍合金电沉积研究[J]. 电镀与环保, 1996, 16(4): 3-5)

[20] Wang Z L, Yang Y X, Chen Y R, et al. A study on electroplating of zinc nickel with HEDP[J]. Function Mater., 2005, 36(8): 1294-1300

(王兆伦, 杨宇翔, 陈娅如等. 有机多膦酸盐电镀锌镍合金的研究[J]. 功能材料, 2005, 36(8): 1294-1300)

[21] Roev V G, Gudin N. V. New aspects of zinc-nickel alloy co-deposition[J]. Trans. Inst. Met. Finish., 1996, 74(5): 153-157

[22] Chu Z M, Zhang J S, An M Z. Progress on the mechanism of simultaneous co-deposition of zinc with iron-group metals[J]. Surf. Technol. 2001, 30(6): 1-4

(屠振密, 张景双, 安茂忠. 锌与铁族金属共沉积机理的新进展[J]. 表面技术, 2001, 30(6): 1-4)

[23] Zhang Z, Leng W H. Study on the behavior of Zn-Fe alloy electroplating[J]. J. Electroanal. Chem., 2001, 516: 127-130

[24] Cai J L, Zhou S M. The fundamental effects of Tetren on the electrodeposition of Zn-Ni Alloy in alkaline baths[J]. J. Xiamen Univ. (Nat. Sci.), 1994, 33(3): 345-349

(蔡加勒, 周绍民. 碱性锌镍合金电沉积中Tetren的基本效应[J], 厦门大学学报(自然科学版), 1994, 33(3): 345-349)

[25] Lee H Y, Kim S G. Characteristics of Ni deposition in an alkaline bath for Zn-Ni alloy deposition on steel plates[J]. Surf. Coat. Technol. 2000, 135: 69-74

[26] Damaschin B B, Petrie O A. Translated by Gu L L. Electrochemical Dynamics Introduction[M]. Beijing: Science Press, 1989

(B. B. 达马斯金, O. A. 佩特里著, 谷林锳译. 电化学动力学导论[M]. 北京: 科学出版社, 1989)

[27] Fu X C, Shen W X, Yao T Y. Physical Chemistry(the 5th edition)[M]. Beijing: Higher Education Press, 2005

(傅献彩, 沈文霞, 姚天扬. 物理化学(第五版)[M]. 北京: 高等教育出版社, 2005)

[28] Huang K L, Tang Y Y, Nong L Q. Experiment study of the phase analysis on the Ni-Zn alloys[J]. Phys. Exp., 2010, 30(4): 8-11

(黄开连, 唐轶媛, 农亮勤. Ni-Zn合金物相分析的实验研究[J]. 物理实验, 2010, 30(4): 8-11)
[1] 周霄骋, 崔巧棋, 贾静焕, 刘智勇, 杜翠薇. Cl-浓度对316L不锈钢在碱性NaCl/Na2S溶液中SCC行为的影响[J]. 中国腐蚀与防护学报, 2017, 37(6): 526-532.
[2] 丁诗炳,项腾飞,李澄,郑顺丽,王绮,杜梦萍. 两步法制备超疏水耐蚀镍镀层[J]. 中国腐蚀与防护学报, 2016, 36(5): 450-456.
[3] 张秀云, 石志强, 王彦芳, 刘明星, 杨升升. X100管线钢在盐渍土壤模拟溶液中的腐蚀行为[J]. 中国腐蚀与防护学报, 2015, 35(1): 33-37.
[4] 赵晓宏, 郭泉忠, 杜克勤, 郭兴华, 王勇. 不同涂层处理的汽车紧固件用ST12冷轧钢与SS400热轧钢的电偶腐蚀行为研究[J]. 中国腐蚀与防护学报, 2015, 35(1): 86-90.
[5] 李园园, 杜楠, 舒伟发, 王帅星, 赵晴. 碱性锌酸盐体系中Zn的电沉积行为研究[J]. 中国腐蚀与防护学报, 2014, 34(1): 89-94.
[6] 李西娟, 李澄, 王加余, 张学德, 尹成勇, 郑顺丽, 徐云玲. 含疏水性液体微胶囊复合铜镀层的制备与性能研究[J]. 中国腐蚀与防护学报, 2013, 33(4): 311-316.
[7] 张午花, 费敬银, 骆立立, 林西华. 脉冲电沉积高速Ni工艺研究[J]. 中国腐蚀与防护学报, 2013, 33(4): 317-324.
[8] 张旭明,王建军,刘春明,黄丽娟,殷跃军. Q235钢表面铈盐掺杂乙烯基三乙氧基硅烷膜制备及耐蚀性能[J]. 中国腐蚀与防护学报, 2012, 32(6): 455-459.
[9] 陈叶,费敬银,王磊,万冰华. 脉冲电沉积法制备高P镍基合金镀层[J]. 中国腐蚀与防护学报, 2012, 32(6): 501-506.
[10] 张吉阜,张伟,杜克勤,严川伟,王福会. AZ31B镁合金表面电镀铝锰合金的耐蚀性[J]. 中国腐蚀与防护学报, 2010, 30(4): 300-305.
[11] 杨海燕;郭兴伍;吴国华;丁文江. AZ91D镁合金在氯化胆碱-尿素离子液体中电镀Zn的研究[J]. 中国腐蚀与防护学报, 2010, 30(2): 155-160.
[12] 王步美 薛烽 孙扬善 贾春萍 陶卫建. AZ31镁合金电镀前处理工艺研究[J]. 中国腐蚀与防护学报, 2009, 29(1): 24-29.
[13] 宋玉苏; 张燕; 周立清 . 强碱性介质铝阳极析氢影响因素研究[J]. 中国腐蚀与防护学报, 2006, 26(4): 237-240 .
[14] 许淳淳; 岳丽杰; 欧阳维真 . 碱性溶液中阴极极化对模拟铸铁文物局部腐蚀闭塞区化学和电化学状态的影响[J]. 中国腐蚀与防护学报, 2005, 25(5): 295-298 .
[15] 周合兵; 李伟善 . 铟在碱性溶液中的阳极钝化过程[J]. 中国腐蚀与防护学报, 2005, 25(1): 25-29 .