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中国腐蚀与防护学报  2026, Vol. 46 Issue (2): 620-628     CSTR: 32134.14.1005.4537.2025.143      DOI: 10.11902/1005.4537.2025.143
  研究报告 本期目录 | 过刊浏览 |
VWMn奥氏体耐热钢在熔融Na2SO4 中的热腐蚀行为
王乙初1,2, 刘天龙1,3(), 张思倩2, 赵利1(), 骆智超1,3, 郑开宏1,3
1.广东省科学院新材料研究所 国家钛及稀有金属粉末冶金工程技术研究中心 广东省金属强韧化技术与应用重点实验室 广州 510651
2.沈阳工业大学材料科学与工程学院 沈阳 110870
3.广东省钢铁基复合材料工程研究中心 广州 510651
Hot Corrosion Behavior of High-Mn Austenitic Heat-resistant Steel Containing V and W in Molten Sodium Sulfate in Air at 900 ℃
WANG Yichu1,2, LIU Tianlong1,3(), ZHANG Siqian2, ZHAO Li1(), LUO Zhichao1,3, ZHENG Kaihong1,3
1.Institute of New Materials, Guangdong Academy of Sciences, National Engineering Research Center of Powder Metallurgy of Titanium and Rare Metals, Guangdong Provincial Key Laboratory of Metal Toughening Technology and Application, Guangzhou 510651, China
2.School of Materials Science and Engineering, Shenyang University of Technology, Shenyang 110870, China
3.Guangdong Provincial Iron Matrix Composite Engineering Research Center, Guangzhou 510651, China
引用本文:

王乙初, 刘天龙, 张思倩, 赵利, 骆智超, 郑开宏. 含VWMn奥氏体耐热钢在熔融Na2SO4 中的热腐蚀行为[J]. 中国腐蚀与防护学报, 2026, 46(2): 620-628.
Yichu WANG, Tianlong LIU, Siqian ZHANG, Li ZHAO, Zhichao LUO, Kaihong ZHENG. Hot Corrosion Behavior of High-Mn Austenitic Heat-resistant Steel Containing V and W in Molten Sodium Sulfate in Air at 900 ℃[J]. Journal of Chinese Society for Corrosion and protection, 2026, 46(2): 620-628.

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摘要: 

对比研究了含V、W和不含V、W的两种高Mn奥氏体耐热钢在900 ℃熔融Na2SO4中的热腐蚀行为。通过扫描电子显微镜(SEM)、X射线衍射仪(XRD)、电子背散射衍射仪(EBSD)和能谱仪(EDS)等手段对合金微观组织、腐蚀产物和腐蚀层结构进行分析。结果表明,含V、W高Mn奥氏体耐热钢未添加V、W者具有更优异的抗熔融Na2SO4热腐蚀性能。两种钢的腐蚀动力学曲线均呈现出双抛物线关系,即随着腐蚀时间的延长,均出现加速腐蚀现象。但含V、W高Mn奥氏体耐热钢较未添加V、W者具有更长的加速腐蚀孕育期。未添加V、W钢的加速腐蚀行为主要受到内氧化和内部硫化的影响。含V、W高Mn奥氏体耐热钢中形成的(Cr, V)2O3内氧化膜在腐蚀初期对合金基体起到保护作用,提升了其抗熔融盐腐蚀性能。但(Cr, V)2O3转变为(Cr, Fe)VO4后可与渗入到内层的熔融盐反应形成偏钒酸盐/钒酸盐,导致腐蚀加速。

关键词 高Mn奥氏体耐热钢熔融Na2SO4热腐蚀行为热腐蚀机理    
Abstract

Forged plates of high-manganese austenitic heat-resistant steels with and without addition of V and W were made, and then subjected to solution treating at 1050 ℃ for 1.5 h and quenching in water. Their hot-corrosion behavior was comparatively assessed in molten Na2SO4 at 900 ℃ in air. The microstructure of the steels, as well as the morphology, phase constituents and composition of corrosion products were characterized by means of scanning electron microscopy (SEM), electron backscatter diffraction (EBSD), energy dispersive spectrometer (EDS) and X-ray diffraction (XRD). The results showed that the high-manganese austenitic heat-resistant steel containing V and W exhibited resistance to molten Na2SO4 superior to the steel without addition V and W. The corrosion kinetics curves of the two steels presented a double parabolic relationship, indicating that with the extension of corrosion time, the two steels suffered from accelerated corrosion. However, the high-manganese austenitic heat-resistant steel containing V and W had a longer incubation period for accelerated corrosion compared to the ones without V and W. The accelerated corrosion behavior of the steel without V and W was mainly influenced by internal oxidation and internal sulfidation. The (Cr, V)2O3 inner oxide scale formed on the high-manganese austenitic heat-resistant steel containing V and W could protect the matrix in the early stage of corrosion, enhancing the hot corrosion resistance to molten salts for the steel. However, when (Cr, V)2O3 transformed into (Cr, Fe)VO4, it could react with the molten salt, thus facilitated the inward infiltration of molten salt to form metavanadate/vanadate, causing the accelerated corrosion of the high-manganese austenitic heat-resistant steel containing V and W.

Key wordshigh-Mn austenitic heat-resistant steel    molten Na2SO4    hot corrosion behavior    hot corrosion mechanism
收稿日期: 2025-05-10      32134.14.1005.4537.2025.143
ZTFLH:  TG172.6  
基金资助:广东省基础与应用基础研究基金(2024A1515011622);广东省基础与应用基础研究基金(2025A1515011862);广东省学科类重点实验室评估专项(2023B1212060043);广东省科技计划(2025KJTZX-GDINMZS01-09);清远市科技计划(2024BQW018)
通讯作者: 刘天龙,E-mail:liutianlong@gdinm.com,研究方向为耐热钢铁材料的高性能化设计;
赵利,E-mail:zhaoli@gdinm.com,研究方向为耐热/蚀涂层设计与制备
作者简介: 王乙初,男,2000年生,硕士生
SteelCrMnNiSiWVCFe
S117.529.363.810.46--0.63Bal.
S217.879.653.800.510.812.020.67Bal.
表1  两种实验钢的化学成分 (mass fraction / %)
图1  两种实验钢的初始显微组织及物相表征
图2  两种实验钢在900 ℃熔融Na2SO4中的热腐蚀动力学曲线
SamplesKp / mg2·cm-4·h-1C
S1 steel

0.120 (0-25 h)

0.327 (25-100 h)

0.214 (0-25 h)

-6.114 (25-100 h)

S2 steel

0.010 (0-50 h)

0.147 (50-100 h)

0.120 (0-50 h)

-6.861 (50-100 h)

表2  两种实验钢的腐蚀速率常数
图3  两种实验钢在熔融Na2SO4中腐蚀不同时间后的表面形貌
图4  两种实验钢表面腐蚀产物XRD谱
图5  S1钢在熔融Na2SO4中腐蚀25、50和100 h后腐蚀层的截面形貌及元素面扫描分布
图6  S2钢在熔融Na2SO4中腐蚀25、50和100 h后腐蚀层的截面形貌及元素面扫描分布
图7  热腐蚀过程示意图
图8  几种氧化物的Gibbs形成能
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