Please wait a minute...
中国腐蚀与防护学报  2018, Vol. 38 Issue (4): 343-350    DOI: 10.11902/1005.4537.2017.117
  研究报告 本期目录 | 过刊浏览 |
新型复配阻锈剂在混凝土模拟液和试块中对钢筋锈蚀的抑制
陈云翔1, 冯丽娟2, 蔡建宾1, 王璇2, 洪毅成1, 林德源1, 庄建煌3, 杨怀玉2()
1 国网福建省电力有限公司电力科学研究院 福州 350007
2 中国科学院金属研究所 金属腐蚀与防护实验室 沈阳 110016
3 国网福建省电力有限公司莆田供电公司 莆田 351100
Inhibition Effect of a New Composite Organic Inhibitor on Corrosion of Steel Rebar in Simulated Concrete Solution or Inside Mortar Specimen
Yunxiang CHEN1, Lijuan FENG2, Jianbin CAI1, Xuan WANG2, Yicheng HONG1, Deyuan LIN1, Jianhuang ZHUANG3, Huaiyu YANG2()
1 State Grid Fujian Electric Power Research Institute, Fuzhou 350007, China
2 Laboratory for Corrosion and Protection, Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016, China
3 State Grid Putian Electric Power Supply Company, Putian 351100, China
全文: PDF(1413 KB)   HTML
摘要: 

利用半电池腐蚀电位、线性极化和电化学交流阻抗技术,分别在混凝土模拟液和干湿循环加速腐蚀混凝土试块中,研究了新型复配有机阻锈剂 (IMC-16) 对钢筋锈蚀行为的影响,并将其与常规Ca(NO2)2阻锈性能相对比。结果表明,无论在混凝土模拟液中还是在混凝土试块中,空白条件下,随实验时间延长钢筋电极腐蚀电位不断下降,腐蚀电流密度迅速升高,表明在Cl-侵蚀性作用下钢筋表面钝性遭到破坏,并发生严重局部腐蚀;而添加IMC-16阻锈剂后,钢筋电极腐蚀电位升高,阻抗模值增大,腐蚀电流密度与双电层电容显著下降,表明钢筋的锈蚀得到很好的控制。复配阻锈剂对Cl-诱导的钢筋局部腐蚀具有优良的抑制效果,并可有效延缓钢筋的起始锈蚀时间。干湿循环实验结果进一步表明,实验初期Ca(NO2)2虽可较好抑制钢筋的锈蚀,但其后期阻锈性能却明显下降;而复配阻锈剂在实验初期阻锈性能虽不明显,但相同使用浓度下,其后期阻锈效果及稳定性却明显优于Ca(NO2)2

关键词 有机阻锈剂钢筋腐蚀混凝土模拟液混凝土试块电化学技术    
Abstract

The inhibition effect of a new composite organic inhibitor (named IMC-16) on the corrosion of steel rebar in simulated concrete solutions or inside mortar specimens was investigated by means of half-cell corrosion potential measurement, linear polarization measurement and electrochemical impendence spectroscopy respectively. For the comparison, the inhibition effect of a conventional inhibitor Ca(NO2)2 was also presented. Results indicate that whether in simulated concrete solutions or inside mortar specimens,for the case of blank, the corrosion potentials of steel rebar electrodes gradually reduced, while the corrosion current densities significantly increased, indicating that the passivity of steel rebar was deteriorated and the localized corrosion initiated on the surface of steel rebar electrodes due to the aggressive effect of chloride ions. However, after the addition of IMC-16 inhibitor, the corrosion potentials and the impedance modulus of steel rebar electrodes were obviously increased, the corrosion current densities and double layer capacitances largely decreased in comparison with those of blank, which reveal that the corrosion of steel rebar was well controlled, the composite organic inhibitor had excellent inhibition effect for the chloride-induced corrosion, and the onset time of steel rebar corrosion was effectively delayed. Dry and wet cycle experiments further show that Ca(NO2)2 could retard the steel rebar corrosion at the early stage of tests, but its inhibition performance was gradually decreased with the process of experiments. In comparison with Ca(NO2)2, although the inhibition effect of IMC-16 inhibitor was not enough to prevent the steel rebar from corrosion at the early stage of tests, but its inhibition effect and stability were much better than those of Ca(NO2)2 at the same concentration for long term.

Key wordsorganic inhibitor    steel rebar corrosion    simulated concrete solution    mortar specimen    electrochemical technique
收稿日期: 2017-07-19     
ZTFLH:  TG174  
基金资助:国网福建省电力有限公司电力科学研究院项目 (SGTYHT/15-JS-194)
作者简介:

作者简介 陈云翔,男,1983年生,博士

引用本文:

陈云翔, 冯丽娟, 蔡建宾, 王璇, 洪毅成, 林德源, 庄建煌, 杨怀玉. 新型复配阻锈剂在混凝土模拟液和试块中对钢筋锈蚀的抑制[J]. 中国腐蚀与防护学报, 2018, 38(4): 343-350.
Yunxiang CHEN, Lijuan FENG, Jianbin CAI, Xuan WANG, Yicheng HONG, Deyuan LIN, Jianhuang ZHUANG, Huaiyu YANG. Inhibition Effect of a New Composite Organic Inhibitor on Corrosion of Steel Rebar in Simulated Concrete Solution or Inside Mortar Specimen. Journal of Chinese Society for Corrosion and protection, 2018, 38(4): 343-350.

链接本文:

https://www.jcscp.org/CN/10.11902/1005.4537.2017.117      或      https://www.jcscp.org/CN/Y2018/V38/I4/343

图1  空白和添加不同阻锈剂混凝土模拟液中钢筋电极电位和腐蚀电流密度随浸泡时间的变化
图2  空白和添加不同阻锈剂混凝土模拟液中钢筋电极电化学阻抗随浸泡时间的变化
图3  模拟等效电路图
图4  在空白和添加不同阻锈剂混凝土模拟液中钢筋电极表面反应总电阻Rt,膜电容Cf及双电层电容Cdl随浸泡时间的变化
图5  添加不同阻锈剂砂浆试块中钢筋腐蚀电位和腐蚀电流密度随干湿循环次数的变化
图6  添加不同阻锈剂混凝土块中经60次干湿循环后钢筋试样的表面形貌
[1] Nahali H, Dhouibi L, Idrissi H.Effect of phosphate based inhibitor on the threshold chloride to initiate steel corrosion in saturated hydroxide solution[J]. Constr. Build. Mater., 2014, 50: 87
[2] Söylev T A, Richardson M G.Corrosion inhibitors for steel in concrete: State-of-the-art report[J]. Constr. Build. Mater., 2008, 22: 609
[3] Pour-Ali S, Dehghanian C, Kosari A.Corrosion protection of the reinforcing steels in chloride-laden concrete environment through epoxy/polyaniline-camphorsulfonate nanocomposite coating[J]. Corros. Sci., 2015, 90: 239
[4] Duarte R G, Castela A S, Neves R, et al.Corrosion behavior of stainless steel rebars embedded in concrete: An electrochemical impedance spectroscopy study[J]. Electrochim. Acta, 2014, 124: 218
[5] Raupach M, Elsener B, Polder R, Mietz J.Corrosion of Reinforcement in Concrete: Mechanisms, Monitoring, Inhibitors and Rehabilitation Techniques [M]. Cambridge: Woodhead Publishing Limited, 2007
[6] Saravanan K, Sathiyanarayanan S, Muralidharan S, et al.Performance evaluation of polyaniline pigmented epoxy coating for corrosion protection of steel in concrete environment[J]. Prog. Org. Coat., 2007, 59: 160
[7] Królikowski A, Kuziak J.Impedance study on calcium nitrite as a penetrating corrosion inhibitor for steel in concrete[J]. Electrochim. Acta, 2011, 56: 7845
[8] Monticelli C, Frignani A, Trabanelli G.A study on corrosion inhibitors for concrete application[J]. Cem. Concr. Res., 2000, 30: 635
[9] Ryu H S, Singh J K, Yang H M, et al.Evaluation of corrosion resistance properties of N, N'-dimethyl ethanolamine corrosion inhibitor in saturated Ca(OH)2 solution with different concentrations of chloride ions by electrochemical experiments[J]. Constr. Build. Mater., 2016, 114: 223
[10] Lee H S, Ryu H S, Park W J, et al.Comparative study on corrosion protection of reinforcing steel by using amino alcohol and lithium nitrite inhibitors[J]. Materials, 2015, 8: 251
[11] Jamil H E, Montemor M F, Boulif R, et al.An electrochemical and analytical approach to the inhibition mechanism of an amino-alcohol-based corrosion inhibitor for reinforced concrete[J]. Electrochim. Acta, 2003, 48: 3509
[12] Wombacher F, Maeder U, Marazzani B.Aminoalcohol based mixed corrosion inhibitors[J]. Cem. Concr. Compos., 2004, 26: 209
[13] Feng L J, Yang H Y, Wang F H.Experimental and theoretical studies for corrosion inhibition of carbon steel by imidazoline derivative in 5%NaCl saturated Ca(OH)2 solution[J]. Electrochim. Acta, 2011, 58: 427
[14] Feng L J, Yang H Y, Wang F H.Effect of an imidazoline derivative on the protection performance of oxide film formed on carbon steel in saturated Ca(OH)2 solution[J]. Int. J. Electrochem. Sci., 2012, 7: 4064
[15] Feng L J, Yang H Y, Wang F H.The inhibition behavior of organic amines for the steel rebar in saturated Ca(OH)2 solutions containing 5%NaCl [A]. Hou B R Eds. Study on the Corrosion and Control of Marine Structures in Splash Zone [M]. Beijing: Scientific and Technical Documentation Press, 2009: 367(冯丽娟, 杨怀玉, 王福会. 高含氯离子混凝土模拟孔隙液中有机胺对钢筋的缓蚀行为 [A]. 侯宝荣. 海洋工程结构浪花飞溅区腐蚀与控制研究. 2009年海洋工程结构浪花飞溅区腐蚀与控制学术研讨会 [M]. 北京: 科学技术文献出版社, 2009: 367)
[16] Zhou X, Yang H Y, Wang F H.Investigation on the inhibition behavior of a pentaerythritol glycoside for carbon steel in 3.5%NaCl saturated Ca(OH)2 solution[J]. Corros. Sci., 2012, 54: 193
[17] Zhou X, Yang H Y, Wang F H.Influence of pentaerythrite om the corrosion electrochemical behavior of steel rebar in 3.5%NaCl saturated Ca(OH)2 solutions simulating concrete pores [A]. Hou B R Eds. Study on the Corrosion and Control of Marine Structures in Splash Zone [M]. Beijing: Scientific and Technical Documentation Press, 2009: 377(周欣, 杨怀玉, 王福会. 混凝土模拟溶液中季戊四醇对钢筋腐蚀行为的影响 [A]. 侯宝荣. 海洋工程结构浪花飞溅区腐蚀与控制研究. 2009年海洋工程结构浪花飞溅区腐蚀与控制学术研讨会 [M]. 北京: 科学技术文献出版社, 2009: 377)
[18] Feng L J, Zhao K W, Tang N, et al.Inhibition and synergistic effect of mixtures of oxygen-containing organic compounds with sodium benzene sulfate on steel rebar corrosion in 3.5%NaCl saturated Ca(OH)2 solution[J]. J. Chin. Soc. Corros. Prot., 2013, 33: 441(冯丽娟, 赵康文, 唐囡等. 含氧有机物与十二烷基苯磺酸钠复配物在3.5%NaCl饱和Ca(OH)2溶液中对钢筋的缓蚀与协同效应[J]. 中国腐蚀与防护学报, 2013, 33: 441)
[19] Feng L J, Zhao K W, Yang H Y, et al.Synergistic effect of inhibitors of an imidazoline derivative and tetraethylenepentamine on corrosion inhibition of steel rebar in an artifial concrete pore solution[J]. J. Chin. Soc. Corros. Prot., 2015, 35: 297(冯丽娟, 赵康文, 杨怀玉等. 混凝土模拟液中咪唑啉衍生物与四乙烯五胺间缓蚀协同效应[J]. 中国腐蚀与防护学报, 2015, 35: 297)
[20] Valcarce M B, Vázquez M.Carbon steel passivity examined in alkaline solutions: The effect of chloride and nitrite ions[J]. Electrochim. Acta, 2008, 53: 5007
[21] Abd El Haleem S M, Aal E E, Abd El Wanees S, et al. Environmental factors affecting the corrosion behaviour of reinforcing steel: I. The early stage of passive film formation in Ca(OH)2 solutions[J]. Corros. Sci., 2010, 52: 3875
[22] Abd El Haleem S M, Abd El Wanees S, Abd El Aal E E, et al. Environmental factors affecting the corrosion behavior of reinforcing steel II. Role of some anions in the initiation and inhibition of pitting corrosion of steel in Ca(OH)2 solutions[J]. Corros. Sci., 2010, 52: 292
[23] Valcarce M B, López C, Vázquez M.The role of chloride, nitrite and carbonate ions on carbon steel passivity studied in simulating concrete pore solutions[J]. J. Electrochem. Soc., 2012, 159: C244
[24] Valek L, Martinez S, Serdar M, et al.Ascorbic acid as corrosion inhibitor for steel in alkaline media containing chloride ions[J]. Chem. Biochem. Eng. Quart., 2007, 21: 65
[25] Valcarce M B, Vázquez M.Carbon steel passivity examined in solutions with a low degree of carbonation: The effect of chloride and nitrite ions[J]. Mater. Chem. Phys., 2009, 115: 313
[26] Valek L, Martinez S, Mikulić D, Brnardić I.The inhibition activity of ascorbic acid towards corrosion of steel in alkaline media containing chloride ions[J]. Corros. Sci., 2008, 50: 2705
[27] Sánchez-Moreno M, Takenouti H, García-Jareño J J, et al. A theoretical approach of impedance spectroscopy during the passivation of steel in alkaline media[J]. Electrochim. Acta, 2009, 54: 7222
[1] 陈洁净,鞠虹,孙灿,李霞,刘雲飞. 电化学测试技术在垢下腐蚀中的应用[J]. 中国腐蚀与防护学报, 2017, 37(3): 207-215.
[2] 苗伟行,胡文彬,高志明,孔宪刚,赵茹,唐军务. 304不锈钢在海洋环境混凝土模拟液中的腐蚀行为[J]. 中国腐蚀与防护学报, 2016, 36(6): 543-548.
[3] 冯丽娟,赵康文,杨怀玉,唐囡,王福会,上官帖. 混凝土模拟液中咪唑啉衍生物与四乙烯五胺间缓蚀协同效应[J]. 中国腐蚀与防护学报, 2015, 35(4): 297-304.
[4] 刘雨薇, 王振尧, 王军, 胡波涛. 输电塔杆用热浸镀锌钢在模拟酸雨大气环境中的腐蚀行为[J]. 中国腐蚀与防护学报, 2014, 34(5): 426-432.
[5] 冯丽娟, 赵康文, 唐囡, 杨怀玉, 王福会, 上官帖. 含氧有机物与十二烷基苯磺酸钠复配物在3.5%NaCl饱和Ca(OH)2溶液中对钢筋的缓蚀与协同效应[J]. 中国腐蚀与防护学报, 2013, 33(6): 441-448.
[6] 徐效陵,黄宝华,刘军,刘春英,潘湛昌,张焜. 盐酸溶液中吡咯烷酮离子液体对碳钢的缓蚀性能[J]. 中国腐蚀与防护学报, 2011, 31(5): 336-340.
[7] 冯兴国 唐聿明 赵旭辉 左禹. 混凝土结构中钢筋腐蚀电位与腐蚀电流在液面附近的分布[J]. 中国腐蚀与防护学报, 2009, 29(6): 459-464.
[8] 王胜先;林薇薇;成少安;张鉴清. 丙烯酸系乳胶用于钢筋混凝土的防腐蚀研究[J]. 中国腐蚀与防护学报, 1998, 18(3): 198-202.
[9] 刘晓敏;史志明;林海潮;宋光铃;曹楚南. 钢筋在混凝土模拟液中腐蚀行为的EIS特征[J]. 中国腐蚀与防护学报, 1997, 17(1): 19-24.